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Assess condition of brake linings - AP42.10-P-4252Q

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MODEL 209 

Fig 1: Checking Lining Thickness
G10038030Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Lining Thickness, Flashlight & Mirror
G10038031Courtesy of MERCEDES-BENZ USA
INSPECT Check     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
1 Assess lining thickness (1) of brake pads on front axle IMPORTANT If necessary, use lamp (2) or mirror (3). The thickness of the pad backing plate can be used as a guide when assessing brake lining thickness.  
Brake shoe
If, in exceptional cases, assessment by means of visual inspection is not possible,
↓
remove wheels to conduct assessment, subject to separate repair order.
*BE42.10-P-1001-05I 
2 Assess lining thickness (1) of brake pads on rear axle IMPORTANT If necessary, use lamp (2) or mirror (3). The thickness of the pad backing plate can be used as a guide when assessing brake lining thickness.  
Brake shoe
If, in exceptional cases, assessment by means of visual inspection is not possible,
↓
remove wheels to conduct assessment, subject to separate repair order.
*BE42.10-P-1001-15H 
3 Determine likely remaining distance of brake linings   AP42.10-P-4253-03EW
IMPORTANT Per axle, the brake pad with the least lining thickness is to be used for determining likely remaining distance.
In order to avoid an unscheduled workshop visit between services, it is necessary to determine the remaining distance of the present brake linings. If the remaining distance determined is smaller than the next service interval, premature brake pad replacement should be recommended to the customer.
CHECK VALUES FOR REAR BRAKE PAD

Number Designation MODEL 209.316/342/343/442 MODEL 209.361/365/461/465
BE42.10-P-1001-15H Brake pad thickness new (with pad backing plate) mm 14, 5 15, 5
Wear limit (without pad backing plate) mm 2 2
Wear limit (with pad backing plate) for maintenance service mm 8, 8 11
Wear indicator activated (if available) mm ≈3 ≈3
CHECK VALUES FOR REAR BRAKE PAD

Number Designation MODEL 209.375/475 MODEL 209.376/476 up to 4/23/04 MODEL 209.376/476 as of 4/24/04
BE42.10-P-1001-15H Brake pad thickness new (with pad backing plate) mm 15 15
Wear limit (without pad backing plate) mm 2 2
Wear limit (with pad backing plate) for maintenance service mm 9 10
Wear indicator activated (if available) mm ≈2 ≈2
CHECK VALUES FOR FRONT BRAKE SHOE

Number Designation MODEL 209.376 with fixed brake caliper MODEL 209.361/365/461/465
BE42.10-P-1001-05I Brake pad thickness new (with pad backing plate) mm 17 19, 8
Wear limit (without pad backing plate) mm 2 2
Wear limit (with pad backing plate) for maintenance service mm 11 14, 2
Wear limit (without pad backing plate) for maintenance service mm - -
Wear indicator activated mm ≈2 3
CHECK VALUES FOR FRONT BRAKE SHOE

Number Designation MODEL 209.376/476 as of 4/24/04 with floating brake caliper MODEL 209.375/475, MODEL 209.376 up to 23.04.04 with floating brake caliper, MODEL 209.476 up to 23.04.04
BE42.10-P-1001-05I Brake pad thickness new (with pad backing plate) mm 16 17, 8
Wear limit (without pad backing plate) mm 2 2
Wear limit (with pad backing plate) for maintenance service mm 10 12, 2
Wear limit (without pad backing plate) for maintenance service mm - -
Wear indicator activated mm 2 3
CHECK VALUES FOR FRONT BRAKE SHOE

Number Designation MODEL 209.356/456 with CODE 494/498/625 MODEL 209.316
BE42.10-P-1001-05I Brake pad thickness new (with pad backing plate) mm 19, 8 19, 8
Wear limit (without pad backing plate) mm 2 2
Wear limit (with pad backing plate) for maintenance service mm 12 12, 0
Wear limit (without pad backing plate) for maintenance service mm 5, 8 6
Wear indicator activated mm 2...3 3
CHECK VALUES FOR FRONT BRAKE SHOE

Number Designation MODEL 209.342/343/442
BE42.10-P-1001-05I Brake pad thickness new (with pad backing plate) mm 19, 8
Wear limit (without pad backing plate) mm 2
Wear limit (with pad backing plate) for maintenance service mm 14, 2
Wear limit (without pad backing plate) for maintenance service mm -
Wear indicator activated mm 3