LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2010 >> CL65 >> Repair and Diagnosis >> External Pages >> Different car >> Section 28 (Front End & Fire Wall -- E350 (211.256)) >> Testing & Repair >> Preparing wheelhouse for welding in - AR62.20-P-1200-14T

Preparing wheelhouse for welding in - AR62.20-P-1200-14T

WARNING: This page is about a different car, the 2009 Mercedes-Benz E350 and 2008 Mercedes-Benz E350. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Weld Spot Miller (201 589 00 51 00)
G07284494Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1002-02A Hole punching pliers, dia. 7 mm
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Expose spot welds and cut out with spot weld cutter (area K).
  2. Grind connection surfaces down to bare metal in shaded areas on both sides.
  3. Coat insides of spot weld flanges with zinc dust paint.
    Fig 2: Identifying Spot Welds (Area K)
    G07253781Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  4. Punch 7 mm dia. holes (areas c, f, i and t).
  5. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  6. Coat insides of spot weld flanges with zinc dust paint.
    Fig 3: Identifying 7 mm Dia. Holes (Areas c, f, i And t)
    G07253782Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 4: Coating Insides Of Spot Weld Flanges With Zinc Dust Paint
    G07253783Courtesy of MERCEDES-BENZ OF NORTH AMERICA.