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Pressing out and attaching track rod joint at steering knuckle - AR46.40-P-0200-02I

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MODIFICATION NOTES

15.6.10 Value modified: Self-locking nut, tie rod to steering knuckle, Stage 2 Model 211 except 211.08/09/28/29 *BA46.40-P-1001-01E 
TIE ROD

Number Designation Model 203 except model 203.081/084/087/092/281/284/287/292 Model 209 Model 211 except 211.08/09/28/29
BA46.40-P-1001-01E Self-locking nut, tie rod to steering knuckle Stage 1 Nm 50 50 50
Stage 2 ∠° 60 60 90
TIE ROD

Number Designation Model 215 Model 220 except model 220.083/084/087/183/184/187 Model 230
BA46.40-P-1001-01E Self-locking nut, tie rod to steering knuckle Stage 1 Nm 50 50 50
Stage 2 ∠° 60 60 60
Fig 1: Identifying Thrust Piece (140 589 00 63 00)
G07283222Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Puller (124 589 03 33 00)
G07283223Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Puller (140 589 00 33 00)
G07283224Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Puller (220 589 00 33 00)
G07283225Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Press (163 589 03 43 00)
G07283226Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 6: Identifying Puller (203 589 00 33 00)
G07283227Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Pushing off 

  1. Undo self-locking nut of tie rod joint (10a).
  2. SPECIAL TOOL Mount thrust piece (045).

    Shown on model 220 

    Fig 7: Pushing Off Tie Rod Joint
    G07078922Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  3. Pry off tie rod joint (10a) SPECIAL TOOL using puller (044).

    SPECIAL TOOL Extractor (044) 124 589 03 33 00 for model 203, 209

    SPECIAL TOOL Puller (044) 140 589 00 33 00 for model 211

    SPECIAL TOOL Puller (044) 203 589 00 33 00 for model 230 with code (P99) Special model "AMG Black Series"

    SPECIAL TOOL Puller (044) 220 589 00 33 00 with SPECIAL TOOL press 163 589 03 43 00 for model 215, 220, 230 without code (P99) Special model "AMG Black Series"

    NOTES Do not damage boot, otherwise lubricant would leak out of the tie rod joint (10a) This results in increased wear.

  4. SPECIAL TOOL Remove puller (044) and SPECIAL TOOL thrust piece (045).

    Install 

  5. Clean tapered connection.

    NOTES Grease or oil must not be present at the cone and thread, as otherwise the tie rod joint (10a) could work its way loose.

  6. Replace self-locking nut and tighten.

    IMPORTANT Counter ball head with an Allen wrench if necessary.