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Home >> Mercedes Benz >> 2010 >> CL65 >> Repair and Diagnosis >> External Pages >> Different car >> Section 140 (Front End & Fire Wall -- E550 (211.090)) >> Testing & Repair >> Preparing top front longitudinal member - AR62.20-P-1286-02T

Preparing top front longitudinal member - AR62.20-P-1286-02T

WARNING: This page is about a different car, the 2009 Mercedes-Benz E550 and 2008 Mercedes-Benz E550. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Weld Spot Miller (201 589 00 51 00)
G07193850Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Identifying Spot Welds On New Upper Front Longitudinal Member And Connection Surfaces
G07253824Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  1. Expose spot welds on new upper front longitudinal member and cut out with spot weld cutter (area b).
  2. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  3. Coat insides of spot weld flanges with zinc dust paint.