Replace brake hoses - AR42.10-P-0013SX

MODEL 216 

MODEL 221 

Front brake hose 

Rear brake hose 

Model 221.179 

	Remove/install
	Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes.	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Risk of injury  to skin and eyes caused by handling hot or glowing objects.	Wear safety gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Brake fluid notes		AH42.50-P-0001-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Notes on installing brake hoses		AH42.10-P-9406-01A
1	Remove wheel.
	Remove/install wheels		AP40.10-P-4050SX
2	Unlock and open brake hose clip (3a)	Vehicles with code Z07 Top protection, when removing brake hose (3) on the front axle Press catch tabs (3b) in the direction of the arrow using a screwdriver and press out upwards out of the brake hose clip (3a). Installation:  Check that the catch tabs (3b) have engaged correctly, otherwise the brake hose (3) could be damaged as a result of chafing.
3	Remove union nut (1) of brake line (2) from brake hose (3)		*BA42.10-P-1001-04K
			Fig 4
			Fig 7
4	Pull brake hose (3) out of retaining plate (4)	Seal off both line ends immediately with stop plugs to prevent dirt from entering.
		The brake fluid expansion reservoir must not run empty.	Fig 6
5.1	Unscrew brake hose (3) from brake caliper (5)	Vehicles without top protection
		Seal off both line ends immediately with stop plugs to prevent dirt from entering.
		Installation:  Lead front brake hose (3) through bracket (6). Except model 221.074/077/174/177/179, 216.374/377/379	*BA42.10-P-1002-04K
		Model 221.074/077/174/177/179, 216.374/377/379 front axle	*BA42.10-P-1006-04K
		Model 221 except 221.074/077/174/177/179, 216 except 216.374/377/ 379 rear axle	*BA42.10-P-1007-04K
			Fig 5
			Fig 4
5.2	Unscrew brake hose (3) from T-piece (9)	Vehicles with code Z07 Top protection When unfastening and tightening the brake hose (3), counterhold the T-piece (9) using an open end wrench, otherwise the brake lines (2) could be damaged.
		Seal off both line ends immediately with stop plugs to prevent dirt from entering.
			*BA42.10-P-1008-04K
			Fig 5
6	Remove banjo bolts (7) and remove brake hose (8) from brake calipers (5)	Model 216.374/ 377/ 379, 221.074/ 077/ 174/ 177/ 179
		Seal line connections immediately with stop plugs in order to prevent the ingress of dirt. The brake fluid expansion reservoir must not run empty.
		Installation:  Replace sealing rings.
			*BA42.10-P-1005-04K
7	Install in the reverse order
8	Bleed brake system		AR42.10-P-0010SX

Number	Designation		Model 216 except 216.374/377/379	Model 216.374/377/379
BA42.10-P-1001-04K	Union nut, brake line to brake hose	Nm	17	17
BA42.10-P-1002-04K	Brake hose to fixed or floating caliper	Nm	18	-
BA42.10-P-1005-04K	Banjo bolt, brake hose to front axle floating brake caliper	Nm	-	38
BA42.10-P-1006-04K	Brake hose to front axle floating brake caliper	Nm	-	22
BA42.10-P-1007-04K	Brake hose to rear axle floating caliper	Nm	-	18