Carry out distance and comparison measurements on rear axle - AR40.30-P-0402-02SX

MODIFICATION NOTES

18.7.07

Dimension, see picture

Model 216

TEST VALUES FOR DISTANCE AND COMPARISON MEASUREMENTS ON REAR AXLE

Number	Designation			Model 216 except 4MATIC	Model 216 with 4MATIC
BE40.30-P-1001-05H	Dimension	H1	mm	1765 (±2)	1769
		H2	mm	2311 (±2)	2314 (±2)
		H3	mm	1208 (±2)	1208 (±2)
		H4	mm	1026 (±2)	1026 (±2)
		H5	mm	1096 (±2)	1096 (±2)
		See picture		AR40.30-P-0402-02SX	AR40.30-P-0402-02S X

Fig 1: Identifying Connecting Pieces (124 589 08 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Telescopic Measuring Rod (124 589 02 19 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Mount (170 589 00 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Set Of Measurement Fixtures (168 589 07 63 00)

Courtesy of MERCEDES-BENZ USA

The measuring set is designed in such a way, that the measuring bolts, according to the measuring points at the vehicle, can be screwed together out of mounting bolts, extensions and measuring tips/bolts.

The configuration of the measuring bolts is shown in the table, where the digits in the column headed "Measuring bolt configuration" are the special tool end numbers.

For example: 02/07/10 = 168 589 07 63 02 (support stud) 168 589 07 63 07 (extension) 168 589 07 63 10 (measuring tip)

Clearance	Measuring bolt configuration	Telescopic measuring rod
H1	02/07/05/socket wrench bit	124 589 02 19 00
H2	Model 216: 02/08/05/socket Model 221: 02/07/05/socket	124 589 02 19 00
H3	02/07/05/socket wrench bit	124 589 02 19 00
H4	02/07/05/socket wrench bit	124 589 02 19 00
H5	02/07/05/socket wrench bit	124 589 02 19 00

Measure distance dimension (H1) from check point (K) to center of Torx bolt head of front mount of rear axle carrier. Measure on the left and right side in each case.
If necessary, unscrew and screw in Torx bolts and check for deformation.

shown on model 221

Fig 5: Identifying Measuring Distance Dimension Of Torx Bolt Heads Of Front Mount Of Rear Axle Carrier
Courtesy of MERCEDES-BENZ USA

2.1 Model 216 : Measure distance dimension (H2) from check point (K) to center of Torx bolt head of rear mount of rear axle carrier. Measure on the left and right side in each case.
If necessary, unscrew and screw in Torx bolts and check for deformation.

Fig 6: Identifying Measuring Distance Dimension Of Torx Bolt Heads Of Rear Mount Of Rear Axle Carrier
Courtesy of MERCEDES-BENZ USA
2.2 Model 221 : Measure distance dimension (H2) from check point (K) to center of Torx bolt head of rear mount of rear axle carrier. Measure on the left and right side in each case.
If necessary, unscrew and screw in Torx bolts and check for deformation.

Fig 7: Identifying Measuring Distance Dimension Of Torx Bolt Heads Of Rear Mount Of Rear Axle Carrier
Courtesy of MERCEDES-BENZ USA
3 Measure distance dimension (H3) diagonally from the centering point of the Torx bolt heads between the front and rear bearing of the rear axle carrier. Measure on the left and right side in each case.
shown on model 221

Fig 8: Identifying Measuring Distance Dimension Of Torx Bolt Heads Between Front And Rear Bearing Of Rear Axle Carrier
Courtesy of MERCEDES-BENZ USA
4 Measure distance dimension (H4) from the centering point of the Torx bolt heads between the rear bearings of the rear axle carrier.
shown on model 221

Fig 9: Identifying Measuring Distance Dimension Of Torx Bolt Heads Between Rear Bearings Of Rear Axle Carrier
Courtesy of MERCEDES-BENZ USA
5 Measure distance dimension (H5) from the centering point of the Torx bolt heads between the front bearings of the rear axle carrier.
shown on model 221

Fig 10: Identifying Measuring Distance Dimension Of Torx Bolt Heads Between Front Bearings Of Rear Axle Carrier
Courtesy of MERCEDES-BENZ USA