Carrying out distance and comparison measurements on front axle - AR40.30-P-0402-01CW

MODIFICATION NOTES

16.3.09

Value changed: Dimension, V3

TEST VALUES FOR DISTANCE AND COMPARISON MEASUREMENT ON FRONT AXLE

Number	Designation			Model 204, 207
BE40.30-P-1001-06I	Dimension	V1	mm	810 (12)
		V2	mm	1214 (± 2)
		V3	mm	942 (i2)
		V4	mm	852 (± 2)
		V5	mm	818 (i2)
		See picture		AR40.30-P-0402-01C W

Fig 1: Identifying Telescopic Measuring Rod (124 589 01 19 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Telescopic Measuring Rod (124 589 02 19 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Mount (170 589 00 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Set Of Measurement Fixtures (168 589 07 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Connecting Pieces (124 589 08 63 00)

Courtesy of MERCEDES-BENZ USA

The measuring set is designed in such a way, that the measuring bolts, according to the measuring points at the vehicle, can be screwed together out of mounting bolts, extensions and measuring tips/bolts.

The configuration of the measuring bolts is shown in the table, where the digits in the column headed "Measuring bolt configuration" are the special tool end numbers.

For example: 02/08/10 = 168 589 07 63 02 (support stud) 168 589 07 63 08 (extension) 168 589 07 63 10 (measuring tip)

Clearance	Measuring bolt configuration	Telescopic measuring rod
V1	02/07/05/socket wrench bit	124 589 01 19 00
V2	02/08/05/socket wrench bit	124 589 02 19 00
V3	Left: 02/08/05/socket Right: 02/08/06/05/socket	124 589 02 19 00
V4	02/08/05/socket wrench bit	124 589 01 19 00
V5	02/08/05/socket wrench bit	124 589 01 19 00

Measure distance dimension (V1) from check point (K) to center of Torx bolt head of rear mount of front axle carrier. Measure on the left and right side in each case.
If necessary, unscrew and screw in Torx bolts and check for deformation.

Shown on model 204.0 without 4MATIC

Fig 6: Identifying Measuring Distance Dimension (V1)
Courtesy of MERCEDES-BENZ USA
Measure distance dimension (V2) from check point (K) to center of Torx bolt head of front mount of front axle carrier. Measure on the left and right side in each case.
If necessary, unscrew and screw in Torx bolts and check for deformation.

Shown on model 204.0 without 4MATIC

Fig 7: Identifying Measuring Distance Dimension (V2)
Courtesy of MERCEDES-BENZ USA
Measure distance dimensions (V3) diagonally between the centering point of the Torx bolt heads of the front and rear mount of the front axle carrier.
Shown on model 204.0 without 4MATIC

Fig 8: Identifying Measuring Distance Dimension (V3)
Courtesy of MERCEDES-BENZ USA
Measure distance dimension (V4) from the centering point of the Torx bolt heads between the front bearings of the front axle carrier.
Shown on model 204.0 without 4MATIC

Fig 9: Identifying Measuring Distance Dimension (V4)
Courtesy of MERCEDES-BENZ USA
Measure distance dimension (V5) from the centering point of the Torx bolt heads between the rear bearings of the front axle carrier.
Shown on model 204.0 without 4MATIC

Fig 10: Identifying Measuring Distance Dimension (V5)
Courtesy of MERCEDES-BENZ USA