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Prepare body flange on rear window for installing window - AR67.20-P-2000-09CW

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1089-02A Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 A 221 670 21 01
BR00.45-Z-1012-07A Primer stick A 000 986 27 50
BR00.45-Z-1050-07A Hepox 2K EP primer filler 4017 (Spray Max)  

Shown on model 204.0 

Fig 1: Identifying Gluing Area And Body Flange
G07531039Courtesy of MERCEDES-BENZ USA

NOTES The bonding area (2) on the body flange (1) must be free of dust and grease. Only apply primer filler when repairing damage in entire bonding area (2) on body flange (1) to prevent adhesion problems when installing window. If the damage is < 10%, repair is possible with a primer stick, if the damage is > 10% coat body flange (1) with 2-component primer filler.

IMPORTANT Observe the manufacturer's specifications for the curing and processing time of the primer filler.

  1. Cut off residual adhesive material on body flange (1) down to a height of approx. 2 mm using suitable scraper.
  2. Remove adhesive material residues.
  3. Clean adhesive surface on body flange (1) with cleaner from repair kit and rub dry with rag..
  4. Repair paint damage in bonding area (2) and on body flange (1) with primer stick or 2-component primer filler.
  5. Apply primer from component repair kit in areas where residual adhesive material on body flange (1) is missing or damaged.

    IMPORTANT Allow primer to flash off for at least 10 minutes.

  6. Install rubber window spacers.
  7. Clean working area with wet/dry vacuum cleaner. Wet and dry vacuum cleaner