Remove spare wheel well - AR64.20-P-1245-01V

Fig 1: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1001-05A	Two-post lifting platform

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1018-07A	Primer spray can with repair kit	A 000 986 32 50

Fig 2: Identifying Spot Welding Areas

Courtesy of MERCEDES-BENZ USA

1. Expose welding spots (areas A, B, C and D).
2. Mill off welding spots with welding spot milling cutter (areas A, B, C and D).
3. Remove spare wheel well (1).
4. Sand down separated resistance spot weld connections flat on body.
5. Remove grinding and drilling chips using wet/dry vacuum cleaner.
6. Apply primer to resistance spot weld connections.