Removing and installing the starter - AR15.30-P-7100P
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ENGINE 111.951 in MODELS 203.035 /235 /735
ENGINE 111.955 in MODELS 203.045 /245 /745
ENGINE 112.912 in MODELS 203.061 /261, 209.361 /461
ENGINE 112.946 in MODELS 203.064 /264
ENGINE 112.955 in MODELS 209.365 /465
ENGINE 113.968 in MODELS 209.375 /475
ENGINE 113.987 in MODELS 209.376 /476
ENGINE 113.988 in MODELS 203.076 /276
Illustrated on the engine 111.951 in model 203.035
Fig 1: Identifying Starter Remove/Install Components - Illustrated On Engine 111.951 In Model 203.035
MODIFICATION NOTES
| 3.9.03 | Check ring gear, newly recorded | Step 10 |
| Removing/installing | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by oxyhydrogen gas. Risk of poisoning and caustic burns caused by swallowing battery acid. Risk of injury caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Only pour battery acid into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| Notes on self-locking nuts and bolts | All models | AH00.00-N-0001-01A | |
| 1 | Disconnect ground cable from battery | ||
| Model 203 | AR54.10-P-0003P | ||
| Model 209 | AR54.10-P-0003Q | ||
| Notes on battery | All models | AH54.10-P-0001-01A | |
| 2 | Detach lower engine compartment paneling | AR61.20-P-1105P | |
| 3.1 | Completely remove exhaust system | Model 203 with engine 111 | AR49.10-P-7000PR |
| Models 203, 209 with engine 112 | AR49.10-P-7000PV | ||
| Model 203 with engine 113 | AR49.10-P-7000AC | ||
| 3.2 | Remove center bracket of exhaust system | Model 209 with engine 113 | |
| 4.1 | Remove right engine mount | Model 209 with engine 113 | AR22.10-P-1100PV |
| 5 | Dismount electrical line circuit 30 (2) | *BA15.30-P-1001-01A | |
| 6 | Dismount electrical line circuit 50 (3) | *BA15.30-P-1002-01A | |
| 7 | Unscrew bolts (6) | *BA15.30-P-1003-01A | |
| 8 | Place bracket (5) and cable harness (4) to the side | ||
| 9.1 | Take starter (M1) down and out | Model 203 with engines 111, 112, 113 Model 209 with engine 112 |
|
| 9.2 | Guide starter (M1) to the front of vehicle and take out toward bottom | Model 209 with engine 113 | |
| 10.1 | Check ring gear at flywheel for wear and damage | ||
| 10.2 | Check ring gear on the drive plate for wear and damage | ||
| 11 | Install in reverse order | ||
| 12 | Perform function check | ||
| 13 | Render electrical system operational | See ↓ Perform basic programming |
|
| Model 203 | AR00.19-P-0200P | ||
| Model 209 | AR00.19-P-0200Q | ||
| 14 | Read out fault memory and erase | ||
| Connect STAR DIAGNOSIS and read out fault memory | AD00.00-P-2000-04A | ||
| Diagnosis system STAR DIAGNOSIS, Compact Passenger Car | *WH58.30-Z-1048-13A |
| Number | Designation | Engines 103, 104, 111, 120 | Engine 112 except 112.951, 113.94/ 96/98 | Engine 113.987 in model 209 | Engines 113.988 203 | |
|---|---|---|---|---|---|---|
| BA15.30-P-1001-01A | Nut of connection for circuit 30 | Nm | 14 | 14 | 14 | 14 |
| BA15.30-P-1002-01A | Nut of connection for circuit 50 | Nm | 6 | 6 | 6 | 6 |
| BA15.30-P-1003-01A | Bolt for starter on crankcase | Nm | 42 | 42 | 40 | 40 |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation | |
|---|---|---|
| WH58.30-Z-1048-13A | STAR DIAGNOSIS diagnosis system, Compact Passenger Car | 6511 1801 00 |