Remove/install starter - AR15.30-P-7100PW

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ENGINE 112 in MODEL 203.084, 211.082, 220.087, 203.284, 211.080, 203.281 /081, 211.280, 220.187, 211.282

ENGINE 113 in MODELS 220.184 /183, 211.283, 220.083 /084, 211.083

ENGINE 272 in MODELS 211.087 /092 /287 /292

ENGINE 273 in MODELS 211.090 /290

Shown on model 203

Fig 1: Identifying Starter Remove/Install Components - Shown On Model 203 (1 Of 3)

Shown on model 203

Fig 2: Identifying Starter Remove/Install Components - Shown On Model 203 (2 Of 3)

Shown on model 203

Fig 3: Identifying Starter Remove/Install Components - Shown On Model 203 (3 Of 3)

MODIFICATION NOTES

3.9.03

Check ring gear, newly recorded

Step 12.1

	Remove/install
1	Disconnect ground line from battery	Model 203	AR54.10-P-0003P
		Model 211.0	AR54.10-P-0003T
		Model 211.2	AR54.10-P-0003TA
		Model 220	AR54.10-P-0003I
2	Detach lower engine compartment paneling	Model 203	AR61.20-P-1105P
		Model 211	AR61.20-P-1105T
		Model 220	AR61.20-P-1105M
3	Remove complete exhaust system	Model 203	AR49.10-P-7000PV
		Model 211.080/ 082/ 083/ 280/ 282/ 283	AR49.10-P-7000TB
		Model 211.087/ 090/ 092/ 287/ 290/ 292	AR49.10-P-7000TS
		Model 220	AR49.10-P-7000AA
4	Detach heat shield to steering gear	Except 211 with engine 272, 273
5	Dismount exhaust shielding plate (1) for propeller shaft front axle gear
6	Detach mounting clamp (2) of electrical line circuit 50 (5) at choke housing
7	Detach cap (4) from electrical line circuit 50 (5)
8	Unscrew nut of electrical line circuit 50 (5) at starter (M1)	Engine 112 in model 203, 211, 220, engine 113 in model 211, 220	*BA15.30-P-1002-01A
		Engine 272, 273 in model 211	*BA15.30-P-1002-01J
9	Unscrew nut of electrical line circuit 30 (3) at starter (M1)	Engine 112 in model 203, 211, 220, engine 113 in model 211, 220	*BA15.30-P-1001-01A
		Engine 272, 273 in model 211	*BA15.30-P-1001-01J
10	Remove bolts (6)	Engine 112 in model 203, 211, 220, engine 113 in model 211, 220: ↓	*BA15.30-P-1003-01A
		Engine 272, 273 in model 211	*BA15.30-P-1003-01J
11	Remove starter (M1) from the rear via the rack- and-pinion steering
12	Check ring gear on drive plate for wear and damage	Only when replacing starter. Engine 112, 113: Rotate engine at crankshaft in the direction of rotation of engine.
		Engine 272, 273: Turn engine at torque converter in direction of engine rotation.	AR01.00-P-0100T
13	Install in the reverse order
14	Carry out function check
15	Perform basic programming	Model 203	AR00.19-P-0200P
		Model 211	AR00.19-P-0200T
		Model 220	AR00.19-P-0200M
16	Read out fault memory and erase	When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased.
	Connect STAR DIAGNOSIS and read out fault memory		*WH58.30-Z-1048-13A
		STAR DIAGNOSIS diagnosis system	AD00.00-P-2000-04A

STARTER

Number	Designation		Engine 112 except 112.951, 113.94/ 96/98
BA15.30-P-1001-01A	Nut for connection of circuit 30	Nm	14
BA15.30-P-1002-01A	Nut for connection of circuit 50	Nm	6
BA15.30-P-1003-01A	Bolt connecting starter to crankcase	Nm	42

STARTER

Number	Designation		Engine 272, 273
BA15.30-P-1001-01J	Nut for connection of circuit 30	Nm	15
BA15.30-P-1002-01J	Nut for connection of circuit 50	Nm	8
BA15.30-P-1003-01J	Bolt connecting starter to crankcase	Nm	40

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1048-13A	STAR DIAGNOSIS diagnosis system, Compact Passenger Car	6511 1801 00