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Home >> Mercedes Benz >> 2009 >> S550 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall - GEN'L Info - S-Class (221) >> Testing & Repair >> Prepare inner section of rear wheelhouse for installation - AR63.10-P-0610-02SX

Prepare inner section of rear wheelhouse for installation - AR63.10-P-0610-02SX

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Inner Rear Wheelhouse Connection Surfaces
G07511489Courtesy of MERCEDES-BENZ USA

IMPORTANT The following operation steps are shown on the left component for model 221 and must be performed analogously on the right side in the event of damage.

  1. Grind connection surfaces on inner rear wheelhouse (1) down to bare metal in cross-hatched areas with COMMERCIALLY AVAILABLE TOOLS round wire brush.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  2. Using zinc dust paint, coat insides of spot weld flanges and riveted joints that were not additionally bonded.

    NOTES Do not coat bonding surfaces with zinc dust paint to prevent adhesion problems (areas A, B, C, D, E and F).

    IMPORTANT Observe pretreatment of bonding surfaces.