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Home >> Mercedes Benz >> 2009 >> G55 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> HVAC Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install coolant circulation pump - AR83.70-P-5700GM

Remove/install coolant circulation pump - AR83.70-P-5700GM

MODEL 463.244 /245 /250 with ENGINE 112.945 with CODE (H12) Auxiliary heater 

MODEL 463.247 /248 /249 /254 with ENGINE 113.962 with CODE (H12) Auxiliary heater 

MODEL 463.243 with ENGINE 113.982 with CODE (H12) Auxiliary heater 

MODEL 463.270 /271 with ENGINE 113.993 with CODE (H12) Auxiliary heater 

MODEL 463.202 /222 /236 with ENGINE 273.969 with CODE (H12) Auxiliary heater 

MODEL 461.302 /331 /332 /342 /345 with ENGINE 612.966 with CODE (H12) Auxiliary heater 

MODEL 463.322 /323 with ENGINE 612.965 with CODE (H12) Auxiliary heater 

MODEL 463.309 /332 /333 with ENGINE 628.962 with CODE (H12) Auxiliary heater 

MODEL 463.303 /340 /341 with ENGINE 642.970 with CODE (H12) Auxiliary heater 

MODEL 463.306 /336 /346 with ENGINE 642.886 with CODE (H12) Auxiliary heater 

Shown on engine 628.962 

Fig 1: Identifying Coolant Circulation Pump Components
G07740715Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
DANGER Risk of explosion  caused by fuel vapors igniting, risk of poisoning  caused by inhaling combustible gases and risk of injury  caused by burns during and after operation of heater unit Do not operate stationary heater, auxiliary heater or engine with heater booster in closed areas or when refueling. Allow heater unit to cool down after operation and wear protective gloves. AS83.70-Z-0002-01A
NOTES Notes on coolant All engines AH20.00-N-2080-01A
1 Release pressure in coolant circuit IMPORTANT To do so open the coolant expansion reservoir cap.  
2 Remove STH or HB heater unit (A6)    
Model 463.202/222/236/243/244/245/247/248/250/254/270/271/303/306/309/332/333/336/340/341/346 AR83.70-P-5302GM 
Model 461.302/331/332/342/345, 463.322/323 AR83.70-P-5302GL
3 Remove cover (5) from STH or HB heater unit (A6)    
4 Disconnect electrical connector (8) of circulation pump (A6m1) IMPORTANTInstallation:  Electrical connector (8) of circulation pump (A6m1) is coded.  
5 Unscrew screw (17) and detach circulation pump bracket (13) IMPORTANTInstallation:  Fit bracket for circulation pump (13) first.  
TORQUE SPECIFICATION *BA83.70-P-1004-01B 
6 Remove circulation pump (A6m1) from coolant feed hoses (4) IMPORTANT Catch coolant in suitable vessel  
7 Install in the reverse order    
8 Pour in coolant Model 463.244/245/250 with engine 112.945, model 463.247/248/249/254 with engine 113.962,
model 463.243 with engine 113.982
AR20.00-P-1142HA
Model 463.270/271 with engine 113.993
Model 463.202/222/236 with engine 273.969
AR20.00-P-1142GX
Replace coolant Model 461.302/331/332/342/345 with engine 612.966,
model 463.322/323 with engine 612.965,
model 463.309/332/333 with engine 628.962,
model 463.303/340/341 with engine 642.970
Model 463.306/336/346 with engine 642.886
AP20.00-P-2080G
9 Bleed coolant circuit after completing installation of STH or HB heater unit (A6)   AR83.70-P-5302-01E
INSPECT Check     
10 Activate stationary heater IMPORTANT If the STH or HB heater unit (A6) switches itself off before reaching its operating temperature and cannot be restarted, there is a fault interlock: ↓  
  Connect STAR DIAGNOSIS and read out fault memory IMPORTANT Eliminate fault interlock, see control unit actuation. AD00.00-P-2000-04A
11 Cooling and heating system - Check condition of radiator, lines and hoses   AP20.00-P-2050G
STATIONARY HEATER

Number Designation Model 463 with Thermo Top C heater unit Model 461 with Thermo Top C heater unit
BA83.70-P-1004-01B Stationary heater coolant circulation pump screw Nm 4 4