LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2009 >> G55 >> Repair and Diagnosis >> Body & Frame >> Windows >> Windows -- G-Class (463) >> Testing & Repair >> Remove/install side window - AR67.30-P-2305PN

Remove/install side window - AR67.30-P-2305PN

MODEL 463.236 /248 with CODE (979) Special protection version with CODE (ZS7) Special protection version FB7 

Fig 1: Removing Side Window
G07873992Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove window lining IMPORTANT The window lining is fastened with an adhesive connection, for this reason loosen carefully.  
2 Remove splinter protection    
3 Affix cup suction tool to side window (1) Vacuum lifting device for special protection vehicles gotis://K_67.0_03.0   
4 Remove side window (1) with rubber seal (2) from the inside outward with assembly wedge (3) IMPORTANT Carefully remove side window (1); danger of breakage.  
MPECIAL TOOL *110589035900
5 Remove rubber seal (2) from side window (1). IMPORTANT Check side window (1) and rubber seal (2) for damage, replace if necessary.  
INSTALLING Install     
6 Install rubber seal (2) on side window (1).    
7 Insert assembly cord into retaining groove on rubber seal (2)    
8 Apply lubricant to weather seal (2)   *BR00.45-Z-1032-06A 
9 Install side window (1) into window frame from outside IMPORTANT Use aid of helper.
Vacuum lifting device for special protection vehicles gotis://K_67.0_03.0 
 
10 Press side window (1) down and pull out installation cord towards the window starting at the bottom IMPORTANT Ensure that the rubber seal (2) is seated correctly on the side window (1).  
11 Clean side window (1) from inside.    
12 Install splinter protection IMPORTANT Use new microencapsulated bolts.  
13 Install paneling IMPORTANT Screw paneling and fasten with adhesive. *BR00.45-Z-1042-02A 
14 Install window lining IMPORTANT Screw window lining and fasten with adhesive.  
15 Clean side window (1) from outside    
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G07873993Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1042-02A Quick Seal Black art. no. 34503 Kent Industries Deutschland
Am Nordkanal 8
47877 Willich
Germany
Tel. +49 2154 9567-0
Fax +49 8001885 140
www.kenteurope.com
BR00.45-Z-1032-06A Antifriction agent A 000 989 08 60