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Carrying out distance and comparative measurements on front axle - AR40.30-P-0402-01T

MODIFICATION NOTES

17.8.04 Dimension V8, V9, V10 changed. *BE40.30-P-1001-06D 
TEST VALUES FOR DISTANCE AND COMPARATIVE MEASUREMENT ON FRONT AXLE

Number Designation Model 211 except 211.08/09/28/29
BE40.30-P-1001-06D Dimension V1 mm 4
V2 mm 4
V3 mm 3
V5 mm -
V6 mm 3
V7 mm -
V8 mm 834 (±2)
V9 mm 856 (±2)
V10 mm 966 (±2)
See picture AR40.30-P-0402-01T 
TEST VALUES FOR DISTANCE AND COMPARATIVE MEASUREMENT ON FRONT AXLE

Number Designation Model 219
BE40.30-P-1001-06E Dimension V1 mm 4
V2 mm 4
V3 mm 3
V5 mm -
V6 mm 3
V7 mm -
V8 mm 834 (±2)
V9 mm 856 (±2)
V10 mm 966 (±2)
See picture AR40.30-P-0402-01T 
Fig 1: Identifying Telescopic Measuring Rod (124 589 01 19 00)
G07507011Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Telescopic Measuring Rod (124 589 02 19 00)
G07507012Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Mount (170 589 00 63 00)
G07507013Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Set Of Measurement Fixtures (168 589 07 63 00)
G07507014Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Connecting Pieces (124 589 08 63 00)
G07507015Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

IMPORTANT The SPECIAL TOOL measuring set is designed in such a way, that the measuring bolts, according to the measuring points at the vehicle, can be screwed together out of mounting bolts, extensions and measuring tips/bolts.

The configuration of the measuring bolts is shown in the table, where the digits in the column headed "Measuring bolt configuration" are the special tool end numbers.

For example: 02/08/10 =168 589 07 63 02  (support stud)

168 589 07 63 06  (extension)

168 589 07 63 10  (measuring tip)

Distance and comparative measurement Measuring bolt configuration Telescopic measuring rod
V1 02/07/10 124 589 02  19 00
V2 02/07/07/10 124 589 02  19 00
V3 02/08 124 589 01  19 00
V6 02/08/10 124 589 02  19 00
V8 02/07/05/socket wrench bit 124 589 01  19 00
V9 02/06/05/socket wrench bit 124 589 01  19 00
V10 Front: 02/06/07/05/socket wrench bit
Rear: 02/07/05/socket wrench bit
124 589 02  19 00
  1. Measure comparative measurement (V1) from the check point (K) to the cast surface on the torque strut (18). Measure on the left and right side in each case.

    NOTES In order to assess the effects of accident damage, the bearings on the torque strut and spring control arm must be undamaged. Because of the inaccuracies resulting from the tolerances of the bearings, the dimension (V1) is only partially usable.

    Shows on model 211 

    Fig 6: Measuring Comparative Measurement From Check Point To Cast Surface
    G07507016Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. Measure comparative measurement (V2) from the check point (K) to the longitudinal member of the body. Measure on the left and right side in each case.

    IMPORTANT This measurement is a reference dimension for the body.

    Shows on model 211 

    Fig 7: Measuring Comparative Measurement From Check Point To Longitudinal Member Of Body (Model 211)
    G07507017Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Shows model 219 

    Fig 8: Measuring Comparative Measurement From Check Point To Longitudinal Member Of Body (Model 219)
    G07507018Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  3. Measure comparative measurement (V3) from the check point (K) to the centering point of the mounting bolt of the spring control arm on the front axle carrier. Measure on the left and right side in each case.

    Shows on model 211 

    Fig 9: Measuring Comparative Measurement From Check Point To Centering Point Of Spring Control Arm
    G07507019Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  4. Measure comparative measurement (V6) from the check point (K) to the centering point of the mounting bolt of the torque strut on the front axle carrier, left to right. Measure on the left and right side in each case.

    Shows on model 211 

    Fig 10: Measuring Comparative Measurement From Check Point To Centering Point Of Torque Strut
    G07507020Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  5. Measure distance dimension (V8) from the centering point of the Torx bolt heads between the rear bearings of the front axle carrier.

    Shows on model 211 

    Fig 11: Measuring Distance From Centering Point Of Torx Bolt Heads Between Rear Bearings Of Front Axle Carrier
    G07507021Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  6. Measure distance dimension (V9) from the centering point of the Torx bolt heads between the front bearings of the front axle carrier.

    Shows on model 211 

    Fig 12: Measuring Distance From Centering Point Of Torx Bolt Heads Between Front Bearings Of Front Axle Carrier
    G07507022Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  7. Measure distance dimension (V10) diagonally from the centering point of the Torx bolt heads between the front and rear mount of the front axle carrier, left to right.

    Shown on model 211 

    Fig 13: Measuring Distance From Centering Point Of Torx Bolt Heads Between Front And Rear Mount Of Front Axle Carrier
    G07507023Courtesy of MERCEDES-BENZ OF NORTH AMERICA.