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Prepare outer side longitudinal member - AR63.30-P-1050-02T

Fig 1: Identifying Cutting Templates (211 589 05 23 00)
G07508143Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Mark separation points with cutting templates and separate (areas A and B).
  2. Mark separation point and cut (area C).

    IMPORTANT Separation point approx. 50 mm parallel to replacement part cutting point.

  3. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  4. Coat insides of spot weld flanges with zinc dust paint.
    Fig 2: Identifying Separation Points (Areas A, B And C) & Connection Surfaces
    G07508318Courtesy of MERCEDES-BENZ OF NORTH AMERICA.