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Prepare new parts for main floor front section - AR63.40-P-1180-15T

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Measure separation points at main floor according to part remaining in vehicle and mark (areas B and C).

    IMPORTANT When cutting ensure that the separation point overlaps approx. 25 mm in areas B and C.

  2. Cut separation points with body saw (area B and C).
  3. Remove remaining section.
  4. Grind connection surfaces down to bare metal in shaded areas on both sides.
  5. Coat insides of spot weld flanges with zinc dust paint.
    Fig 1: Locating Separation Points At Main Floor (Areas B And C) & Connection Surfaces
    G07508333Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 2: Identifying Connection Surfaces Shaded Areas
    G07508334Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  6. Grind connection surfaces down to bare metal in shaded areas on both sides.
  7. Coat insides of spot weld flanges with zinc dust paint.