Install outer side longitudinal member and weld in - AR63.30-P-1050-03T

REPAIR MATERIAL

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.4x14	A 003 990 35 97

Fig 1: Locating Rivet Holes (Area E) & Welds (Areas D & F)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

1. Install longitudinal member, fit and fasten with clamping pliers.
2. Drill dia. 6.5 mm rivet holes (area E).
3. Remove longitudinal member. Deburr rivet holes on both sides
4. Apply MB body sealant to foam parts.
5. Install longitudinal member, fit and fasten with pop-up rivets with locking thread and clamping pliers.
6. Weld in with (areas D and F).
   Fig 2: Locating Longitudinal Member Polygrip Flat Head Rivets (Area E), Welds, (Areas A, B & C) & Fill Areas

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
7. Rivet longitudinal member with 6.4 x 14 mm dia. Polygrip flat head rivets (area E).
8. Weld in with (areas A, B and C).
9. Clean welds with wire brush.
10. Fill longitudinal member with solder and smooth in shaded areas.