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Home >> Mercedes Benz >> 2009 >> E550 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- E550 (211.072) >> General Information >> Install main floor rear section - AR63.40-P-1180-18T

Install main floor rear section - AR63.40-P-1180-18T

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant, white, 310 ml, DB supply specification 6069.20 A 001 989 63 20
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05
BR00.45-Z-1001-13A Blind rivet 6.4x14 A 003 990 35 97
  1. Install main floor rear section, console and cross member, fit and fasten with clamping pliers.

    IMPORTANT Dimension z = approx. 575 mm.

  2. Drill dia. 6.5 mm rivet holes (areas E, F, H, I, J and K).
    Fig 1: Locating Rivet Holes (Areas E, F, H, I, J And K)
    G07508340Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  3. Remove cross member.
  4. Deburr rivet holes on both sides
  5. Drill dia. 6.5 mm rivet holes (areas L and M).
  6. Remove main floor rear section and console.
  7. Deburr rivet holes on both sides
    Fig 2: Locating Rivet Holes (Areas L And M)
    G07508341Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 3: Locating Rivets (Areas E, H, I, J, J1, K, L And M) & Welds (Areas C, D & P)
    G07508342Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  8. Install main floor rear section and console and fasten with clamping pliers and screw-on clamping grippers.
  9. Rivet console and main floor with Polygrip flat head rivets Ø 6.4 x 14 mm (areas E, H, I, J J1, K, L and M).

    IMPORTANT Rivet from bottom in area J1

  10. Weld in main floor with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas C, D and P).
  11. Apply MB body sealant (area Q).
    Fig 4: Locating MB Body Sealant (Area Q)
    G07508343Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 5: Locating Cross Member And Main Floor Polygrip Flat Head Rivets (Area F And F1) & Welds (Areas N & O)
    G07508344Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  12. Install cross member and fasten with clamping pliers and screw-on clamping grippers.
  13. Rivet cross member and main floor with Polygrip flat head rivets Ø 6.4 x 14 mm (area F and F1).

    IMPORTANT Rivet from bottom in area F1.

  14. Weld in cross member and main floor with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas N and O).

    IMPORTANT Seal all areas overlapping in addition.