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Home >> Mercedes Benz >> 2009 >> E550 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Roof -- E550 (211.072) >> Testing & Repair >> Install rear roof frame - AR65.20-P-1008-03Y

Install rear roof frame - AR65.20-P-1008-03Y

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
Fig 1: Identifying Rear Roof Frame Areas
G07508516Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on model 219 

  1. Install rear roof frame (1), fit and fasten with COMMERCIALLY AVAILABLE TOOLS clamping pliers.
  2. Weld in rear roof frame (1) with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A and B).
  3. Drill pilot holes in rear roof frame (1) (areas C and D).
  4. Weld in rear roof frame (1) with SHIELDED GAS PLUG WELD (areas C, D, E, and F).
  5. Bend over sheet metal lugs on rear roof frame (1) (areas G and H).
  6. Clean welds with COMMERCIALLY AVAILABLE TOOLS round wire brush.
  7. Remove grinding and drill shavings with wet/dry vacuum cleaner.