Install front roof frame - AR65.20-P-1006-05Y

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 1: Installing Front Roof Frame

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on model 219

Pry open connection flange (2) on body
Pry open connection flange (2) on vehicle side with additionally cut out spot welds to allow installation of front roof frame (1).
Install front roof frame (1) and fit
Position connection flange (2) on front roof frame (1).
Fasten front roof frame (1) with clamping pliers.

Fig 2: Identifying Front Roof Frame Welding Areas
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on model 219
Weld in front roof frame (1) with (areas A and I).
Drill pilot holes in front roof frame (1) (areas B and H).
Weld in front roof frame (1) with (areas B, C, D, F and H).
Weld in only on one side of vehicle with (area D).
Bend over sheet metal lugs on front roof frame (1) (areas E and G).
Clean welds with round wire brush.
Remove grinding and drill shavings with wet/dry vacuum cleaner.