Replace complete front end assembly together with reinforcement - AR62.30-P-1570T
MODEL 211.0/2
MODIFICATION NOTES
| 30.6.04 | Value changed from 70 Nm to 55 Nm | Value modified in BA62.30-P-1001-02A for model 211 | *BA62.30-P-1001-02A |
| Removing | |||
|---|---|---|---|
| 1 | Remove lamp unit | AR82.10-P-4730T | |
| 2 | Remove detachable parts in area to be repaired | ||
| 3 | Unscrew screws (A and B) and remove reinforcement at front center (5) | ||
| 4 | Unscrew screws (C) | ||
| 5 | Fasten radiator with fastening belt | ||
| 6 | Unscrew screws (K) | ||
| 7 | Remove front end (1) | ||
| Install | |||
| 8 | Install right (3) and left (4) crash box absorber to longitudinal member (screws K). | Position screws loosely. | |
| 9 | Center right (8) and left (9) frame on cross member (2) and screw on (screws H) | ||
| 10 | Screw cross member (2) to right (3) and left (4) crash box absorber (screws J) | ||
| 11 | Center right (3) and left (4) crash box absorber on longitudinal member and tighten screws (K). | ||
| 12 | Install right (6) and left (7) reinforcement, center and screw on (screws D and C) | ||
| 13 | Screw right (6) and left (7) reinforcement to fender mount (screws C) | ||
| 14 | Install center reinforcement (5), center and screw on (screws B) | ||
| 15 | Install catch hook reinforcement (10), center and screw on (screws A and E) | ||
| 16 | Install right combination holder console (11) and left combination holder console (12), center and screw on (bolts L and I). | ||
| 17 | Adjust front module | AR62.30-P-1570-01T | |
| *BA62.30-P-1001-02A | |||
| *BA62.30-P-1006-02A | |||
| *BA62.30-P-1007-02A | |||
| *BA62.30-P-1008-02A | |||
| *BA62.30-P-1009-02A | |||
| *BA62.30-P-1010-02A | |||
| *BA62.30-P-1011-02A | |||
| *BA62.30-P-1012-02A | |||
| *BA62.30-P-1013-02A | |||
| *BA62.30-P-1014-02A | |||
| 18 | Adjust gap dimensions on hoods, doors and lids | Gap dimensions | *BE60.00-P-1001-01F |
| Figure | |||
| 19 | Install detachable body components in area to be repaired | ||
| 20 | Install lamp unit | AR82.10-P-4730T |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.0 | Model 211.2 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01F | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.5 (±0.5) | 3.5 (±0.5) |
| Engine hood to headlamp | Dimension "B" | mm | 4 (+1) | 4 (±0.5) | ||
| Radiator grille/bumper | Dimension "C" | mm | 5.5 (+1) | 5,5 (±1) | ||
| See picture | AR60.00-P-0700-01T | AR60.00-P-0700-01TA |
FRONT END ASSEMBLY WITH FRONT REINFORCEMENT
| Number | Designation | Model 211 | |
|---|---|---|---|
| BA62.30-P-1001-02A | Bolt connecting front end to longitudinal member | Nm | 55 |
| BA62.30-P-1006-02A | Bolt, outer reinforcement to fender bracket | Nm | 10 |
| BA62.30-P-1007-02A | Bolt, outer reinforcement to side of frame | Nm | 10 |
| BA62.30-P-1008-02A | Bolt, center reinforcement to outer reinforcement | Nm | 10 |
| BA62.30-P-1009-02A | Bolt, center reinforcement to arrester hook reinforcement | Nm | 10 |
| BA62.30-P-1010-02A | Bolt, arrester hook reinforcement to crossmember | Nm | 10 |
| BA62.30-P-1011-02A | Bolt, crossmember to crash box | Nm | 18 |
| BA62.30-P-1012-02A | Bolt, crossmember to combination bracket console | Nm | 10 |
| BA62.30-P-1013-02A | Bolt, side of frame to crossmember | Nm | 10 |
| BA62.30-P-1014-02A | Bolt, outer reinforcement to crash box | Nm | 10 |