Install top front longitudinal member - AR62.20-P-1286-03T

Fig 1: Identifying Inspection And Welding Device (211 589 01 23 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 2: Identifying Inspection And Welding Device (211 589 02 23 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.4x14	A 003 990 35 97

Fig 3: Installing Front Longitudinal Member

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

1. Install new top front longitudinal member and fasten with test and welding device and clamps.
2. Remove check and welding device and drill dia. 6.5 mm holes (area b).
3. Remove upper front longitudinal member, deburr rivet holes on both sides.
4. Install new top front longitudinal member and fasten with test and welding device and clamps.
5. Weld in upper front longitudinal member with (areas a and c).
6. Remove test and welding device.
7. Rivet upper front longitudinal member with Polygrip 6.4 x 14 mm flat head rivets (area b).
   Fig 4: Identifying Upper Front Longitudinal Member Areas A, B And C

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.