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Home >> Mercedes Benz >> 2009 >> E550 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall -- E550 (211.072) >> Testing & Repair >> Cutting out wheelhouse on engine compartment side - AR62.20-P-1200-03T

Cutting out wheelhouse on engine compartment side - AR62.20-P-1200-03T

Fig 1: Identifying Weld Spot Miller (201 589 00 51 00)
G07508069Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
Fig 2: Locating Spot Welds (Areas K, L, M And N)
G07508070Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  1. Expose spot welds and cut out with spot weld cutter (areas k, l, m and n).
  2. Remove wheelhouse.
    Fig 3: Locating Spot Welds (Areas O, P, R, S And T)
    G07508071Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  3. Expose spot welds and cut out with spot weld cutter (areas o, p, r, s and t).
  4. Feel spot welds from inside and cut out (area q).
  5. Remove upper longitudinal member reinforcement section.
    Fig 4: Locating Spot Welds (Areas U, V, W And A1)
    G07508072Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  6. Expose spot welds and cut out with spot weld cutter (areas u, v, w and a1).
  7. Remove remaining element from wheelhouse.