Remove side roof paneling - AR65.10-P-1020-01T
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 RPM) |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) |
| WH58.30-Z-1004-20A | Hot-air gun |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Mark separation points on A, B and C-pillar (areas A, B and C).
- Separate separation points with body saw (areas A, B and C1).
Mark separation point on A-pillar according to new part. Use cutting template on B-pillar. Use cutting template plus 10 mm (dimension X) on C-pillar
- Expose spot welds and cut out with spot weld cutter (areas D to F).
- Heat side roof paneling in shaded areas (foamed parts).
- Remove side roof paneling.
- Then grind connection surfaces to bare metal in shaded areas. Sand spot welding flanges to bare metal on both sides
- Remove grinding and drilling chips using wet/dry vacuum cleaner.
- Coat insides of spot welding flanges with zinc dust paint.