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Home >> Mercedes Benz >> 2009 >> E350 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- Testing & Repair -- E350 (211.256) - 2 Of 3 >> Testing & Repair >> Remove/install wheel carrier - AR35.20-P-0115T

Remove/install wheel carrier - AR35.20-P-0115T

MODEL 211.0 

MODEL 211.2 with CODE (489) Airmatic (semi-active air suspension) 

Fig 1: Identifying Wheel Carrier Components
G07285423Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on model 211 with steel suspension 

MODIFICATION NOTES

2.10.09 Value changed: Rear axle shaft collar nut on rear axle shaft flange *BA35.30-P-1001-01F 
  Value changed: Rear axle shaft collar nut on rear axle shaft flange *BA35.30-P-1001-01F 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Deactivate SBC brake system using STAR DIAGNOSIS. AS42.46-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES While working on the rear axle care must be taken to ensure that the surface of all aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected    
1 Deactivate SBC brake system using STAR DIAGNOSIS. Vehicles with Sensotronic Brake Control (SBC)
The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC Sensotronic Brake Control"/"Deactivate 'SBC' system". Then process all the individual steps from top to bottom.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory AD00.00-P-2000-04A
STAR DIAGNOSIS diagnosis system
2 Completely discharge all air from air spring with STAR DIAGNOSIS Vehicles with AIRMATIC (semi-active air suspension), code 489 AR32.22-P-1500-04T
NOTES Notes on AIRmatic AH32.22-P-1000-02T
SPECIAL TOOL *211589000900
INSTALLATION NOTES The filling procedure for the air springs must be observed, otherwise the air springs will be irreparably damaged. AR32.22-P-1500-03T
TORQUE SPECIFICATION *BA32.25-P-1008-04B 
TORQUE SPECIFICATION
Electronic inclinometer http://gotis.aftersales.mercedes-benz.com 
*BA32.25-P-1009-04B 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory AD00.00-P-2000-04A
STAR DIAGNOSIS diagnosis system
3 Secure vehicle on the lifting platform   AR00.60-P-0100T
4 Remove twelve-point collar nut (12) from rear axle shaft (37) INSTALLATION IMPORTANT Replace twelve-point collar nut, tighten and secure. AR35.30-P-0115-01A 
TORQUE SPECIFICATION *BA35.30-P-1001-01F 
5 Remove rear wheel    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary AP40.10-P-4050Z
6.1 Remove rear brake pads Except model 211.076/276/077/277
NOTES Secure the rear brake caliper to the vehicle to relieve the load on the brake hose in order to prevent the brake hose from being damaged during repair work.
AR42.10-P-1700R
6.2 Detach brake caliper at rear axle Model 211.076/276/077/277
NOTES Secure the rear brake caliper to the vehicle to relieve the load on the brake hose in order to prevent the brake hose from being damaged during repair work.
AR42.10-P-0080RA
7 Remove brake disk (61)   AR42.10-P-0220R
8 Remove brake shoes of parking brake (103).   AR42.20-P-0530T
9 Pull brake cable (86) out of wheel carrier (7)    
10 Detach left rear RPM sensor (L6/3) or right rear RPM sensor (L6/4) from wheel carrier (7) TORQUE SPECIFICATION *BA42.30-P-1001-02A 
11 Detach stabilizer bar link rod (6k) from wheel carrier (7) TORQUE SPECIFICATION *BA32.20-P-1001-04G 
12 Raise wheel carrier (7) with transmission jack and transmission platform until the rear axle shaft (37) is approximately horizontal INSTALLATION IMPORTANT Tighten the bolted connections of the torque strut (3), camber strut (2) and thrust arm (5) as well as the tie rod (4).  
TORQUE SPECIFICATION *BA35.20-P-1002-03C 
TORQUE SPECIFICATION *BA35.20-P-1002-02C 
TORQUE SPECIFICATION *BA35.20-P-1002-05C 
TORQUE SPECIFICATION
Transmission plate http://gotis.aftersales.mercedes-benz.com 
Telescopic lifter http://gotis.aftersales.mercedes-benz.com 
*BA35.20-P-1001-04C 
13 Detach torque strut (3) from wheel carrier (7) INSTALLATION IMPORTANT Bolt on torque strut loosely  
14 Detach camber strut (2) from wheel carrier (7) INSTALLATION IMPORTANT Bolt on camber strut loosely.  
15 Detach tie rod (4) from wheel carrier (7). INSTALLATION IMPORTANT Bolt on tie rod loosely.  
16 Detach thrust arm (5) from wheel carrier (7) INSTALLATION IMPORTANT Bolt on thrust arm loosely.  
17 Lower transmission jack INSTALLATION IMPORTANT Lift wheel carrier (7) with transmission jack and transmission platform until the rear axle shaft (37) is approximately horizontal.
Transmission plate http://gotis.aftersales.mercedes-benz.com 
Telescopic lifter http://gotis.aftersales.mercedes-benz.com 
 
18 Remove bolt holding spring control arm (6) to wheel carrier (7). TORQUE SPECIFICATION *BA35.20-P-1004-01A 
19 Check that rear axle shaft (37) is firmly seated in rear axle shaft flange IMPORTANT To slacken a stuck rear axle shaft: ↓  
Press rear axle shaft out of the rear axle shaft flange AR35.30-P-0115-03B 
SPECIAL TOOL *210589034300
SPECIAL TOOL *210589014000
20 Pry off wheel carrier (7) supporting joint (6a) and remove wheel carrier (7) NOTES Suspend rear axle shaft (37) on vehicle to prevent damage to the rubber boot on the rear axle shaft (37).
INSTALLATION IMPORTANT Drive the fitted bush (7b) flush into the wheel carrier using a suitable tool.
 
21 Detach wheel bearing (10) from wheel carrier (7). TORQUE SPECIFICATION *BA35.20-P-1001-06A 
22 Detach brake cover plate (112c)    
23 Install in the reverse order    
24 Adjust parking brake   AR42.20-P-0540T
25.1 Activate SBC brake system using STAR DIAGNOSIS Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT The following steps should be run through in STAR DIAGNOSIS: Select "Initial startup following repair"/"Replacement of brake disks" menu item. Then process all the individual steps from top to bottom.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory AD00.00-P-2000-04A
STAR DIAGNOSIS diagnosis system
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
25.2 Press the brake pedal several times until the brake pads contact the brake disks Vehicles with Adaptive Brake (ABR)
IMPORTANT Firm resistance should be noticeable at the brake pedal.
26 Perform wheel alignment check   AR40.20-P-0200T
REAR AXLE SHAFT

Number Designation Model 211
BA35.30-P-1001-01F Collar nut, rear axle shaft to rear axle shaft flange self-locking Nm 350
not self-locking Stage 1 Nm 170
Stage 2 ∠° 45
REAR AXLE STABILIZER BAR

Number Designation Model 211
BA32.20-P-1001-04G Nut, link rod to wheel carrier Nm 50
REAR AXLE RPM SENSOR

Number Designation Model 211
BA42.30-P-1001-02A Self-locking bolt of rear axle RPM sensor to wheel carrier Nm 8
TORQUE STRUT

Number Designation Model 211
BA35.20-P-1002-03C Self-locking nut, torque strut to wheel carrier Aluminum M12 Stage 1 Nm 50
    Stage 2 ∠° 90
Steel M14 Stage 1 Nm 80
    Stage 2 ∠° 90
CAMBER STRUT

Number Designation Model 211
BA35.20-P-1002-02C Self-locking nut, camber strut to wheel carrier. Aluminum M12 Stage 1 Nm 50
Stage 2 ∠° 90
Steel M14 Stage 1 Nm 80
Stage 2 ∠° 90
TORQUE STRUT

Number Designation Model 211
BA35.20-P-1002-05C Self-locking nut, thrust arm to wheel carrier Aluminum M12 Stage 1 Nm 50
Stage 2 ∠° 90
Steel M14 Stage 1 Nm 80
Stage 2 ∠° 90
SPRING CONTROL ARM

Number Designation Model 211
BA35.20-P-1004-01A Self-locking nut, spring control arm to wheel carrier. Aluminum M14 Stage 1 Nm 150
    Stage 2 ∠° -
Steel M14 Stage 1 Nm 80
    Stage 2 ∠° 90
HUB

Number Designation Model 211
BA35.20-P-1001-06A Wheel bearing to wheel carrier Nm 80
SUSPENSION STRUTS

Number Designation Model 211 AIRMATIC
BA32.25-P-1008-04B Nut, rear air spring at spring control arm Nm 150
BA32.25-P-1009-04B Air suspension pressure line at rear axle distributor Nm 2
TIE ROD

Number Designation Model 211
BA35.20-P-1001-04C Self-locking nut, tie rod at wheel carrier Stage 1 Nm 40
Stage 2 ∠° 90
Fig 2: Identifying Wrench Socket (211 589 00 09 00)
G07285422Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Extraction And Insertion Tool (210 589 03 43 00)
G07285424Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Bracket (210 589 01 40 00)
G07285425Courtesy of MERCEDES-BENZ OF NORTH AMERICA.