LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2009 >> E350 Base >> Repair and Diagnosis >> General Information >> OEM General Information >> Overall Vehicle -- Testing & Repair -- E350 (211.256) >> Testing & Repair >> Remove contacts from E 95 coupling - AR00.19-P-0120-05A

Remove contacts from E 95 coupling - AR00.19-P-0120-05A

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07281265Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G07281266Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G07281267Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying E 95 Blade (220 589 01 99 55)
G07281268Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unfasten secondary release on version with "E 95 coupling" tab 

  1. Using a suitable tool, push tab in direction of arrow out of locked position.
    Fig 5: Pushing Tab Out Of Locked Position
    G07281269Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with "E 95 coupling" slide 

  2. Using a suitable tool, move slide in direction of arrow into pre-locking position (1).
    Fig 6: Moving Slide Into Pre-Locking Position
    G07281270Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with "E 95 coupling" securing clip 

  3. Push retainer (1) in direction of arrow out of locked position using a suitable tool.

    NOTES The seal may be damaged if the tool is inserted too.

    Fig 7: Pushing Retainer Out Of Locked Position
    G07281271Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with "E 95 coupling" contact retainer 

  4. Press on tabs of contact retainer between the contact cavities (3, 5 or 4, 6) with suitable tool.
  5. Open contact retainer.
    Fig 8: Locating Tabs Of Contact Retainer Between Contact Cavities
    G07281272Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unpin female contacts from "E 95 coupling" 

  6. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL E 95 blade from front side though openings at contact cavity of coupling (2).

    NOTES Insert tool carefully to prevent damaging webs between contact cavity and openings for release tool.

    IMPORTANT This pushes together the springs at the female contact (1).

    Fig 9: Removing Female Contact From Coupling
    G07281273Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  7. A slight tug on the corresponding cable will remove the female contact (1) from the coupling (2).