LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2009 >> E350 Base >> Repair and Diagnosis >> General Information >> OEM General Information >> Overall Vehicle -- Testing & Repair -- E350 (211.256) >> Testing & Repair >> Remove contacts from 2.5 solder contact coupling round plug contact - AR00.19-P-0120-17A

Remove contacts from 2.5 solder contact coupling round plug contact - AR00.19-P-0120-17A

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07281366Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G07281367Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G07281368Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying RK 2.5 Blade Solder Contact (220 589 01 99 53)
G07281369Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unfasten secondary release on version with slide 

  1. Insert a suitable tool under the slide valve cap (1).
  2. Using a suitable tool, press the slide valve out of the last detent in direction shown by arrow.
    Fig 5: Pressing Slide Valve Out Of Last Detent
    G07281370Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with securing clip 

  3. Using a suitable tool, pry up the side tabs of the retaining clamp (1).
  4. Fold up securing clip (1) in direction of arrow.
    Fig 6: Folding Up Securing Clip
    G07281371Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unpin contact from coupling 

  5. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from rear side into cable duct of coupling.

    IMPORTANT Align sleeve of SPECIAL TOOL RK 2.5 solder contact blade to spring shackle (1) of coupling. This step presses the spring shackle (1) in the coupling into position.

  6. Remove female contact together with blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from coupling by gently pulling towards rear.
    Fig 7: Removing Contact From Coupling
    G07281372Courtesy of MERCEDES-BENZ OF NORTH AMERICA.