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Home >> Mercedes Benz >> 2009 >> E350 Base >> Repair and Diagnosis >> General Information >> OEM General Information >> Overall Vehicle -- Testing & Repair -- E350 (211.256) >> Testing & Repair >> Remove contacts from 2.5 round plug contact coupling - AR00.19-P-0120-15A

Remove contacts from 2.5 round plug contact coupling - AR00.19-P-0120-15A

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07281350Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G07281351Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Unlocking Device With RK2.5 Ejector (220 589 01 99 30)
G07281352Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unfasten secondary release on version with locking slider 

  1. Using a suitable tool (1), push the locking slide valve (2) out of the last detent in direction shown by arrow.
    Fig 4: Pushing Locking Slide Valve Out Of Last Detent
    G07281353Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with slide 

  2. Using a suitable tool (1), push the slide valve (2) out of the last detent in direction shown by arrow.
    Fig 5: Pushing Slide Valve Out Of Last Detent
    G07281354Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with lock tab 

  3. Using a suitable tool (1), open the lock tab (2) in direction shown by arrow.
    Fig 6: Opening Lock Tab
    G07281355Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with 2nd contact retainer 

  4. Move contact fuse (1) into pre-locking position using a suitable tool.
    Fig 7: Identifying Contact Fuse
    G07281356Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unpin female contacts from coupling 

  5. Insert release tool with SPECIAL TOOL RK 2.5 ejector from front side into contact cavity of coupling (1).

    IMPORTANT In this step, the sleeve (4) of the tool compresses the spring shackles on the female contact (2).

  6. Press female contact (2) from its seat in housing using plunger (3) on release tool with SPECIAL TOOL RK 2.5 ejector against spring force of tool.
    Fig 8: Removing Female Contact From Coupling
    G07281357Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  7. Pull lightly on the corresponding line to remove the female contact (2) from the coupling (1).