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Home >> Mercedes Benz >> 2009 >> E350 Base >> Repair and Diagnosis >> General Information >> OEM General Information >> Overall Vehicle -- Testing & Repair -- E350 (211.256) >> Testing & Repair >> Remove contacts from 2.5 plug round plug contact - AR00.19-P-0120-16A

Remove contacts from 2.5 plug round plug contact - AR00.19-P-0120-16A

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07281358Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G07281359Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Unlocking Device With RK 2.5 Ejector (220 589 01 99 30)
G07281360Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unfasten secondary release on version with slide 

  1. Using a suitable tool (1), push the slide valve (2) out of the last detent in direction shown by arrow.
    Fig 4: Pushing Slide Valve Out Of Last Detent
    G07281361Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with contact retainer 

  2. Using a suitable tool (1), open the contact retainer (2).
    Fig 5: Opening Contact Retainer
    G07281362Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with secondary retainer 

  3. Using a suitable tool, slide the secondary retainer (1) to the pre-locking position.
    Fig 6: Identifying Secondary Retainer
    G07281363Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unfasten secondary release on version with lock tab 

  4. Using a suitable tool, slide the lock tab to the pre-locking position.
    Fig 7: Sliding Lock Tab To Pre-Locking Position
    G07281364Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Unpin contact pins from the connector 

  5. Insert release tool with SPECIAL TOOL RK2.5 ejector from front side into contact cavity of connector (1).

    IMPORTANT In this step, the sleeve (4) of the release tool compresses the spring shackles on the contact-pin (2).

  6. Press contact pin (2) from its seat in housing using plunger (3) on release tool with SPECIAL TOOL RK 2.5 ejector against spring force of tool.
    Fig 8: Removing Contact Pins From Connector
    G07281365Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  7. Gently pull the respective line to remove the contact pin (2) from the connector (1).