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Home >> Mercedes Benz >> 2009 >> E350 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- E350 (211.256) >> Testing & Repair >> Remove connection plate from C, D-pillar - AR63.20-P-0500-04TA

Remove connection plate from C, D-pillar - AR63.20-P-0500-04TA

Fig 1: Identifying Weld Spot Miller (201 589 00 51 00)
G07271138Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 RPM)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM)
WH58.30-Z-1004-20A Hot-air gun
WH58.30-Z-1001-40A Tarp (fire-resistant)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Identifying Connection Plate To C, D-Pillar And Spot Welding Areas (A And B)
G07271139Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  1. Cut out spot welds with spot weld cutter (areas A and B).
  2. Heat connection plate in shaded areas with hot air gun.

    IMPORTANT Shaded area is glued.

  3. Sand spot weld flanges to bare metal on both sides
  4. Grind adjacent surfaces down to bare metal (area D).
  5. Remove grinding and drilling chips using wet/dry vacuum cleaner.
  6. Coat spot welding flanges with zinc dust paint.
    Fig 3: Identifying Grinding Area (D)
    G07271140Courtesy of MERCEDES-BENZ OF NORTH AMERICA.