Replace cross member below left front seat - AR63.40-P-1190T
MODELS 211.0/2
Shown on model 211.0
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels. |
AS00.00-Z-0017-01A | |
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of high combustible materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor. | AS00.00-Z-0007-01A | |
| General information on body repair | All models | AH60.00-N-0001-01A | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | AH00.00-N-0005-01A | |
| Notes on paintwork repairs | All models | AH98.00-P-9408-02A | |
| 1 | Remove left front seat | AR91.10-P-1000T | |
| 2 | Remove foot mats | ||
| 3 | Remove or detach electric lines and vacuum lines in area to be repaired | ||
| 4 | Remove detachable body components in area to be repaired | ||
| 5 | Cover all detachable body components remaining in vehicle (area to be repaired) | Tarpaulin (fireproof) | |
| 6 | Remove cross member below front seat | AR63.40-P-1190-01T | |
Spherical milling cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Grinding disc, dia. 115 mm, 80m/s (max. 13.250 RPM) Cutting disc, 65 mm dia., 80m/s (max. 23,500 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
*201589005100 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Prepare cross member below front seat | AR63.40-P-1190-02T | |
| Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install cross member below front seat | AR63.40-P-1190-03T | |
| General notes on riveting | AH60.00-P-0003-01N | ||
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com Hand riveter Screw-clamp grip, dia. 6.4 mm - Clamping range 0-15 mm, identification color silver Inert gas welder http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
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| PolyGrip 6.4 x 14 flat and round head rivets | *BR00.45-Z-1001-13A | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| MB preservative | *BR00.45-Z-1003-05A | ||
| 9 | Stamp in vehicle identification number | When replacing right cross member | AR60.00-P-0800T |
| 10 | Clean areas repaired and prime with primer/filler | Notes on paintwork repairs | |
| 11 | Seam sealing following repair | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 12 | Paint cross member below front seat and adjacent surfaces | ||
| 13 | Hollow cavity preservation following repair work | ||
| Notes on hollow cavity preservation | Model 211 | AH97.20-P-0001-01B | |
| 14 | Install electric leads and vacuum lines in area to be repaired | ||
| 15 | Install left front seat | AR91.10-P-1000T | |
| 16 | Install foot mats | ||
| 17 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4x14 | A 003 990 35 97 |