Install C-pillar - AR63.20-P-0500-03TA

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number	Designation				Model 211.2
BE60.00-P-1002-01F	Gap dimension	Front door to A-pillar	Dimension "D"	mm	4.5 (-0.5/+1)
		Front door to fender	Dimension "E"	mm	4 (-0.5/+1)
		Front door to rear door	Dimension "F"	mm	4 (-0.5/+1)
		Front door to roof	Dimension "G"	mm	4.5 (-0.5/+1)
		Rear door to top of side section	Dimension "H"	mm	-
		Rear door to side section, bottom	Dimension "I"	mm	3.5 (-0.5/+1)
			See picture		AR60.00-P-0700-01T A
BE60.00-P-1003-01F	Gap dimension	Trunk lid to rear fender, top	Dimension "J"	mm	-
		Trunk lid to rear lamp unit	Dimension "K"	mm	-
		Trunk lid to bumper	Dimension "L"	mm	-
		Rear fender to rear lamp unit	Dimension "M"	mm	2.5 (1)
		Trunk lid license plate panel to rear lamp unit	Dimension "N"	mm	-
			See picture		AR60.00-P-0700-01T A
BE60.00-P-1004-01F	Gap dimension	Fuel filler flap	Dimension "O"	mm	3.5 (±0.5)
BE60.00-P-1004-01F	Gap dimension	Fuel filler flap	See picture		AR60.00-P-0700-01T A
BE60.00-P-1005-01F	Gap dimension	Liftgate spoiler/roof	Dimension "P"	mm	7 (-0.5/+1)
		Rear-end door to rear fender	Dimension "Q"	mm	4.5 (±1)
		Taillamp in rear-end door to taillamp	Dimension "R"	mm	5 (±1)
		Rear-end door to bumper	Dimension "S"	mm	6 (±1.5)
		Rear window and D-pillar	Dimension "T"	mm	4.5 (±1)
		Front door to roof	Dimension "U"	mm	4.5 (-0.5/+1)
		Front door to roof	See picture		AR60.00-P-0700-01T A

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 2: Identifying Side Portal Frame (210 589 17 23 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Inspection And Welding Device (211 589 00 23 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Install inner and outer C-pillar and wheel well with portal set, fit and fix in place.
Fit side wall with side portal frame and straightening tool set and fix in place.
Fit taillamp
Use washers for adjusting the gaps and transitions.
Check and adjust gaps between:
- Rear fender to taillamp
- Rear window to D-pillar
- Rear-end door to rear fender
- Taillamp in rear-end door to taillamp
Use feeler gage!

Fig 4: Identifying Gaps Between Rear Fender To Taillamp And Rear Window To D-Pillar
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Remove outer section.
Tack inner section and wheel well.
Inner section (areas K and L).
Wheel well (area D).

Fig 5: Identifying C-Pillar Spot Welding Areas (D, K And L)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fix outer section in place with portal.
Tack new section.
Outer section (areas I, M and N).
Outer section (area J).

Fig 6: Identifying C-Pillar Spot Welding Areas (I, J, M, And N)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Outer section and wheel well (areas B, E, O, and P).

Fig 7: Identifying C-Pillar Spot Welding Areas (B, E, O And P)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 8: Identifying C-Pillar Spot Welding Areas (F, G And F1)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Outer section and wheel well (areas F and G).
Weld in wheel well with (area F1).