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Home >> Mercedes Benz >> 2009 >> E350 Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Testing & Repair -- E350 (211.256) >> Testing & Repair >> Remove/install front brake control cable - AR42.20-P-0520T

Remove/install front brake control cable - AR42.20-P-0520T

MODEL 211 

Fig 1: Identifying Front Brake Control Cable Components
G07283986Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install     
1.1 Remove rear section on bottom of soundproofing Vehicles with diesel engines AR94.30-P-5300T
1.2 Remove rear part section of engine compartment paneling Vehicles with gasoline engine AR61.20-P-1105T
2 Remove crossmember (35) TORQUE SPECIFICATION *BA62.30-P-1001-01A 
3 Detach heat shields (105d, 105e) and slide back or remove Depending on accessibility  
4 Preload automatic slack adjuster (91)   AR42.20-P-0520-01A 
5 Detach front brake cable (85) at automatic cable slack adjuster (91) IMPORTANTInstallation:  to attach front brake cable (85): ↓  
Pre-tension automatic cable slack adjuster (91) again.
IMPORTANTInstallation:  after attaching front brake cable (85): ↓
AR42.20-P-0520-01A 
Slacken automatic cable slack adjuster (91) AR42.20-P-0520-02A 
6 Remove retaining clip (85a) at propshaft tunnel IMPORTANTInstallation:  Replace retaining clips (85a).  
7 Unclip front brake cable (85) from bridge (70) SPECIAL TOOL *129589116300
8 Remove front left floor covering   AR68.20-P-2050T
9 Remove retaining clip (85a) in driver footwell IMPORTANTInstallation:  Replace retaining clips (85a).  
10 Remove supporting wedge (17)    
11 Detach front brake cable (85) from tensioning shackle (85b) IMPORTANTInstallation:  Pay attention to the correct position of the rubber ring (85c) in the tensioning shackle (85b).  
12 Unclip front brake cable (85) from pedal assembly (71) SPECIAL TOOL *129589116300
13 Lever rubber grommet (85d) out of propshaft tunnel and pull front brake cable (85) into passenger compartment IMPORTANTInstallation:  Feed the front brake cable (85) through from passenger compartment outwards.  
14 Install in the reverse order    
INSPECT Checking     
15 Check pedal travel at parking brake pedal; adjust parking brake if necessary   AR42.20-P-0540T 
CROSSMEMBER AND FRONT REINFORCEMENT

Number Designation Model 211
BA62.30-P-1001-01A Bolt, crossmember to body Nm 25
Fig 2: Identifying Snap-Release Tool (129 589 11 63 00)
G07283987Courtesy of MERCEDES-BENZ OF NORTH AMERICA.