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Home >> Mercedes Benz >> 2009 >> CLS63 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 219 Chassis >> Testing & Repair >> Remove/install the air duct housing - AR09.20-P-0080TS

Remove/install the air duct housing - AR09.20-P-0080TS

ENGINE 272, 273 in MODELS 211, 219 

Fig 1: Identifying Air Duct Housing Remove/Install Components
G10767450Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Switch ignition off, remove ignition key (transmitter key). IMPORTANT On vehicles with code 889 Keyless Go: Press keyless go start/stop button repeatedly until the ignition is switched off.
Remove the Keyless Go transmitter card or transmitter key from vehicle and store beyond the reach of transmitter (min. 2 m).
 
2 Remove air filter housing   AR09.10-P-1150TS 
3 Remove hot film mass air flow sensor (B2/5)   AR07.07-P-1453TS
4 Detach the hose (1) at the centrifuge cover (2) NOTES Do not use pointed or sharp-edged tools to detach the hose (1); they will damage the hose.  
5 Detach the retaining clamp (3) of the electric wiring harness from air duct housing (4)    
6 Push notch (4a) downwards and swing away air duct housing (4) below from throttle valve actuator (M16/6)    
7 Lift notch (4b) and remove air duct housing (4) from throttle valve actuator (M16/6)    
8 Detach the hose (1) at air duct housing (4) When replacing the air duct housing (4)
NOTES Do not use pointed or sharp-edged tools to detach the hose (1); they will damage the hose.
INSTALLATION NOTES Replace the CLIC clamp (A). No screw clamp or spring bracket clamp should be used since the screw connection can become leaky.
 
COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1011-02A 
9 Check seals (5) for wear and damage    
10 Install in the reverse order    
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1011-02A Clamping pliers