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Remove/install wheel sensor - AR40.15-P-0080A

WARNING: This page is about a different car, the 2009 Mercedes-Benz E350 and 2008 Mercedes-Benz E350. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 210, 211 up to 31.5.05, 215, 219.3 up to 31.5.05, 220, 230 up to 31.5.05, 240 with CODE (475) Tire pressure monitor (Beru) 

Fig 1: Identifying Wheel Sensor Components
G07283720Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES

6.11.06 "Notes on using tester for tire pressure monitoring systems" added
REMOVING Removing     
IMPORTANT Notes on using tester for tire pressure monitoring systems Tester MB 2000E AH40.15-P-0001-01A
1 Remove valve cap (1) NOTES Only use valve caps (1) made of plastic otherwise corrosion damage will occur  
2 Detach tires Model 210, 211, 215,
Model 220 without code Z07 Top protection and PAX system emergency wheel,
Model 230,
Model 240 without CSR system emergency wheel		 AR40.10-P-1030A 
Model 219.3 AR40.10-P-1030TX
Model 220 with code 979 Special protection version and PAX system emergency wheel AR40.10-P-1030MB
Model 240 with CSR system emergency wheel AR40.10-P-1030CSR
3 Unscrew union nut (2) and remove spacer ring (2a) from valve body (3) IMPORTANT If necessary insert assembly tool for tire pressure monitor or pin (2 mm dia.) for counterholding in bore (3b).  
4 Remove TPM wheel sensor (A69/1 to A69/5) with valve body (3)    
5 Unscrew bolt (3a) and remove valve body (3) from TPM wheel sensor (A69/1 to A69/5) When reusing the TPM wheel sensor (A69/1 to A69/5)
IMPORTANT If necessary insert assembly tool for tire pressure monitor or pin (2 mm dia.) for counterholding in bore (3b).		  
CLEAN Clean     
6 Clean TPM wheel sensor (A69/1 to A69/5) When reusing the TPM wheel sensor (A69/1 to A69/5)
IMPORTANT Do not remove white filter surface on the underside of the TPM wheel sensor (A69/1 to A69/5). Only remove dirt with a clean, lint-free cloth. Do not use compressed air, solvents or cleaners.		  
7 Clean the disk wheel in the area of the valve bore    
INSPECT Checking     
8 Carry out visual inspection of the TPM wheel sensor (A69/1 to A69/5) When reusing the TPM wheel sensor (A69/1 to A69/5)
IMPORTANT Replace the TPM wheel sensor (A69/1 to A69/5) if the
  • white filter surface is damaged or dirty.
  • TIREFIT tire sealant has been used.
  • Damage is recognizable.
  • It is more than 5 years old according to the date of manufacture (H).
  
9 Check disk wheel for damage in the area of the valve bore    
INSTALLING Install     
10 Detach the label (4) with the identification number (i) of the TPM wheel sensor (A69/1 to A69/5) and affix to the maintenance booklet When replacing the TPM wheel sensor (A69/1 to A69/5)
IMPORTANT The identification number (i) is also noted on the TPM wheel sensor (A69/1 to A69/5).
IMPORTANT Observe transmission frequency (F) of the TPM wheel sensor (A69/1 to A69/5):
  • Vehicles with code 494 USA version: 315 MHz
  • Vehicles without USA version: 433 Mhz
  
11 Replace bolt (3a), valve body (3) and union nut (2) with spacer ring (2a) When reusing the TPM wheel sensor (A69/1 to A69/5)
IMPORTANT Guide bolt (3a) into TPM wheel sensor (A69/1 to A69/5) and screw on valve body (3) approx. 3 revolutions		  
12 Insert TPM wheel sensor (A69/1 to A69/5) with valve body (3) into the valve bore of the disk wheel IMPORTANT The bore (3b) must point upwards.  
13 Mount spacer ring (2a) and tighten union nut (2) IMPORTANT Observe the tightening torques for the different gasket versions: ↓  
REFER TO COMPONENT MODIFICATIONS Gasket of valve body modified.
IMPORTANT If necessary insert assembly tool for tire pressure monitor or pin (2 mm dia.) for counterholding in bore (3b).		 BT40.15-P-0080-01A
TORQUE SPECIFICATION *BA40.15-P-1001-01A 
14 Tighten screw (3a). IMPORTANT In the process press the TPM wheel sensor (A69/1 to A69/5) slightly into the drop center of the disk wheel.  
TORQUE SPECIFICATION *BA40.15-P-1002-01A 
15 Mount tire Model 210, 211, 215,
Model 220 without code Z07 Top protection and PAX system emergency wheel,
Model 230,
Model 240 without CSR system emergency wheel		 AR40.10-P-1030A 
Model 219.3 AR40.10-P-1030TX
Model 220 with code 979 Special protection version and PAX system emergency wheel AR40.10-P-1030MB
Model 240 with CSR system emergency wheel AR40.10-P-1030CSR
IMPORTANT To activate the tire pressure monitor, carry out operation step 16 or  17 as an alternative    
16 Code the identification number (i) of the TPM wheel sensor (A69/1 to A69/5) and specified tire pressure in the TPM control unit using STAR DIAGNOSIS When replacing the TPM wheel sensor (A69/1 to A69/5)
IMPORTANT Process all steps under: Control units - Chassis - TPM tire pressure monitor - Initial startup - initial startup with manual adjustment of the new control unit.		  
17 Activate the tire pressure monitoring system When replacing the TPM wheel sensor (A69/1 to A69/5)
On model 211, 219.3, 230, 240: ↓
Perform adjustments to the control system		  
Model 211 AR54.30-P-1000-02RAT
Model 219.3 AR54.30-P-1000-02RAX
Model 230 AR54.30-P-1000-02RAR
Model 240 AR54.30-P-1000-02RAH
On model 210, 215, 220: ↓
Tire pressure monitor (RDK) activation:		  
REFER TO BASIC KNOWLEDGE Model 210 GF40.15-P-0001-02A
REFER TO BASIC KNOWLEDGE Model 215, 220 up to 30.9.00 GF40.15-P-0001-02B
REFER TO BASIC KNOWLEDGE Model 215, 220 as of 01.10.00 up to 31.05.01 GF40.15-P-0001-02C
REFER TO BASIC KNOWLEDGE Model 215, 220 as of 01.06.01 up to 31.08.02 GF40.15-P-0001-02D
REFER TO BASIC KNOWLEDGE Model 215, 220 as of 01.09.02 up to 30.09.03 GF40.15-P-0001-02E
REFER TO BASIC KNOWLEDGE Model 215, 220 as of 01.10.03 GF40.15-P-0001-02F
TIRE PRESSURE MONITOR

Number Designation Model 210, 211, 215, 220, 230, 240 with Beru system
BA40.15-P-1001-01A Union nut to valve body Shoulder seal Nm 4
O-ring   Nm 6
See picture BT40.15-P-0080-01A
BA40.15-P-1002-01A Bolt, wheel sensor to valve body Nm 4
TIRE PRESSURE MONITOR

Number Designation Model 219 with Beru system
BA40.15-P-1001-01A Union nut to valve body Shoulder seal Nm 4
O-ring   Nm 6
See picture BT40.15-P-0080-01A
BA40.15-P-1002-01A Bolt, wheel sensor to valve body Nm 4
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