Separate deformed rear area - AR64.20-P-1200-11TA
WARNING: This page is about a different car, the 2009 Mercedes-Benz E350 and 2008 Mercedes-Benz E350. However, it is still accessible from the selected car via links, so may be relevant.
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 RPM) |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Mark separation point and cut with body saw (areas A and B).
- Expose spot welds and cut out with (area C).
- Cut out spot welds with welding spot milling cutter (area D).
- Remove rear area.
- Cut out spot welds with welding spot milling cutter (areas E and F).
- Remove rear center section. Mark separation points and cut with body saw
- Mark separation points and cut with body saw (area G).
- Remove longitudinal member section.
- Cut out spot welds with welding spot milling cutter (areas H, I, J and K).
- Remove longitudinal member section and left closing section.
- Grind connection surfaces down to bare metal in shaded areas, grind spot weld flanges down to bare metal on both sides.
- Remove grinding and drilling chips using wet/dry vacuum cleaner.
- Coat insides of spot weld flanges with zinc dust paint.