Replace complete bottom rear center section - AR64.20-P-1000TA
WARNING: This page is about a different car, the 2009 Mercedes-Benz E350 and 2008 Mercedes-Benz E350. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 211.2
| Removing | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of explosion as fuel vapors can ignite. Risk of poisoning from inhaling fuel vapors and exposed handling of fuel. Risk of injury if fuel splashes hit the eyes. | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| General information on repairs to body | All models | AH60.00-N-0001-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | AH00.00-N-0005-01A | |
| Notes on paintwork repairs | All models | AH98.00-P-9408-02A | |
| General information on MB materials | All models | AH98.00-P-9409-03A | |
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable body components remaining in vehicle (area to be repaired) | Tarp (fire-resistant) | |
| 3 | Separate outer rear center section | AR64.20-P-1010TA | |
| 4 | Cut off rear center section inner part | AR64.20-P-1000-11TA | |
Ball cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot weld removing tool Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
*201589005100 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Rear center section and outer section Preparation | AR64.20-P-1000-03TA | |
| Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 6 | Install rear center section and outer section | AR64.20-P-1000-04TA | |
| General information on riveting | AH60.00-P-0003-01N | ||
| *000589876300 | |||
Electrode miller Clamping pliers Manual temporary fastener, dia. 6.4 mm - clamping range 0 - 15 mm, identification color silver PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com Hand riveter Inert gas welder http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Cavity preservation gun, Sata HRS no. 11072 http://gotis.aftersales.daimlerchrysler.com |
*129589032100 | ||
| Polygrip flat/round head rivets, 6.4 x14 | *BR00.45-Z-1001-13A | ||
| MB preservative | *BR00.45-Z-1003-05A | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 7 | Adjust gaps on hoods, doors and lids | AR60.00-P-0700-01TA | |
| Rear window and D-pillar | *BE60.00-P-1005-01F | ||
| Rear-end doors to rear fender | *BE60.00-P-1005-01F | ||
| Taillamp in rear-end door to taillamp | *BE60.00-P-1005-01F | ||
| Rear fender to rear lamp unit | *BE60.00-P-1003-01F | ||
| *129589032100 | |||
| 8 | Clean repair areas and prime using primer filler | ||
| 9 | Seam sealing following repair | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 10 | Paint repair areas and adjacent surfaces | ||
| 11 | Cavity preservation following repair work | AR97.20-P-1500T | |
| Notes on cavity preservation | Model 211 | AH97.20-P-0001-01B | |
| 12 | Install all removed detachable body components |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.2 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01F | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | - |
| Trunk lid to rear lamp unit | Dimension "K" | mm | - | ||
| Trunk lid to bumper | Dimension "L" | mm | - | ||
| Rear fender to rear lamp unit | Dimension "M" | mm | 2.5 (±1) | ||
| Trunk lid license plate panel to rear lamp unit | Dimension "N" | mm | - | ||
| See picture | AR60.00-P-0700-01TA | ||||
| BE60.00-P-1005-01F | Gap dimension | Liftgate spoiler/roof | Dimension "P" | mm | 7 (-0.5/+1) |
| Rear-end door to rear fender | Dimension "Q" | mm | 4.5 (±1) | ||
| Taillamp in rear-end door to taillamp | Dimension "R" | mm | 5 (±1) | ||
| Rear-end door to bumper | Dimension "S" | mm | 6 (±1.5) | ||
| Rear window and D-pillar | Dimension "T" | mm | 4.5 (±1) | ||
| Front door to roof | Dimension "U" | mm | 4.5 (-0.5/+1) | ||
| See picture | AR60.00-P-0700-01TA | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 x 14 | A 003 990 35 97 |