LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2009 >> CL600 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly -- Cl600 (216.376) >> Testing & Repair >> Remove/install belt pulley/vibration damper - AR03.30-P-1600L

Remove/install belt pulley/vibration damper - AR03.30-P-1600L

ENGINES 137 in MODEL 215, 220 

ENGINES 275 in MODEL 215, 216, 220, 221, 230 

Shown on engine 137 

Fig 1: Identifying Fan Shroud, Poly-V Belt, Center Bolt And Belt Pulley/Vibration Damper
G07540920Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1.1 Remove fan shroud (1) Model 215, 220 except 215.379, 220.179
Model 230 without code (P99) Special model "AMG Black Series"
AR20.40-P-6800AC
Model 215.379, 220.179 AR20.40-P-6800IM
Model 216, 221 except 216.379, 221.179 AR20.40-P-6800SZ
Model 216.379, 221.179 AR20.40-P-6800SXM
1.2 Remove fan unit Model 230 with code (P99) Special model "AMG Black Series" AR20.40-P-5050RBS
2 Remove poly-V belt (2) Model 215, 220, 230 AR13.22-P-1202L
Model 216, 221 AR13.20-P-0001SZ
3 Remove center bolt (3) NOTES In order to avoid damage to starter ring gear, the center bolt (3) must not be counterheld at starter ring gear (with retaining lock) for disassembly. Using a high torque, counterhold with the counterholder on the spokes of the belt pulley/ vibration damper (4).
IMPORTANT For better disassembly use the extension.
 
REFER TO SHOP-MADE TOOLS Extension for counterholder
IMPORTANTInstallation:  Replace center bolt (3).
WF58.50-P-0330-02A
TORQUE SPECIFICATION Engine 137 *BA03.30-P-1001-01D 
TORQUE SPECIFICATION Engine 275 *BA03.30-P-1001-01I 
SPECIAL TOOL *112589004000
4 Remove belt pulley/vibration damper (4) IMPORTANTInstallation:  The installation position is given by feather key.
INSPECT Inspect running surface of hub for signs of wear; if lateral trueness is not correct: ↓
 
Check belt pulley/vibration damper (4) for lateral trueness. AR03.30-P-1600-01B 
Engine 137 *BE03.30-P-1001-02A 
Engine 275 *BE03.30-P-1001-02C 
SPECIAL TOOL *001589532100
SPECIAL TOOL *363589022100
5 Install in the reverse order    
BELT PULLEY/VIBRATION DAMPER

Number Designation Engine 275, 285
BE03.30-P-1001-02C Permissible difference at vibration damper Radial runout mm -
Lateral trueness mm 0.3
BELT PULLEY/VIBRATION DAMPER

Number Designation Engine 137
BE03.30-P-1001-02A Permissible difference at vibration damper Radial runout mm -
Lateral trueness mm 0.3
FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 137
BA03.30-P-1001-01D Central bolt to vibration damper Stage 1 Nm 200
Stage 2 ∠° 90
FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 275, 285
BA03.30-P-1001-01I Central bolt, belt pulley to crankshaft Stage 1 Nm 275
Stage 2 ∠° 90
Fig 2: Identifying Counterholder (112 589 00 40 00)
G07290109Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Dial Indicator (001 589 53 21 00)
G07504275Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Dial Indicator Holder (363 589 02 21 00)
G07504325Courtesy of MERCEDES-BENZ USA