LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2009 >> CL550 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- Cl550 -- 216 Chassis >> Testing & Repair >> Joint hub on rear axle shaft - Pressing off, pressing on and staking - AR35.30-P-0661-02P

Joint hub on rear axle shaft - Pressing off, pressing on and staking - AR35.30-P-0661-02P

see AR35.30-P-0661-02P  Joint hub on rear axle shaft - Pressing off, pressing on and staking  
REFER TO SHOP-MADE TOOLS Staking tool for securing joint hub on rear halfshaft see WF58.50-P-3530-07P
REFER TO SHOP-MADE TOOLS Half shells (2 pieces) for pressing off or for caulking the inner constant velocity joint see WF58.50-P-3530-01A
Fig 1: Identifying Drift (116 589 15 15 00)
G07643182Courtesy of MERCEDES-BENZ USA

Press off joint hub 

  1. Press joint hub (37d) off rear axle shaft using SPECIAL TOOL drift.
  2. Check joint hub (37d) and rear axle shaft (37a) for damage on spline edges.

    IMPORTANT If on the splined profile of the joint hub (arrow) not more than 3 teeth per caulking, up to a maximum length of 6 mm, have broken out, the joint hub (37d) can continue to be used.

    Fig 2: Checking Joint Hub (37D) And Rear Axle Shaft (37A) For Damage On Spline Edges
    G07068925Courtesy of MERCEDES-BENZ USA

    Press on joint hub 

  3. Clamp rear axle shaft into vise.

    IMPORTANT Use protective jaws.

  4. Using a suitable tool press on joint hub (37d) until dimension (b) is reached.

    IMPORTANT Dimension (b) = 4.2 mm

    Fig 3: Pressing On Joint Hub (37D) Until Dimension (B) Using Suitable Tool
    G07068926Courtesy of MERCEDES-BENZ USA

    Caulk joint hub 

  5. Clamp rear axle shaft in the vise so the joint hub (37d) lies on the jaws.

    IMPORTANT It must still be possible to turn the ball retainer.

  6. Apply the new caulkings to be applied (arrows) with caulker centrally between the existing caulkings.
    Fig 4: Applying Caulkings To Be Applied (Arrows) With Caulker Centrally Between Existing Caulkings
    G07068927Courtesy of MERCEDES-BENZ USA

    IMPORTANT In order to prevent damage (e. g. breaking away) of the ball raceways, the caulkings (arrow) must be made as close as possible to the splined profile.

    Fig 5: Locating Caulkings
    G07068928Courtesy of MERCEDES-BENZ USA