Remove/install rear wall window - AR67.20-P-2000CW

MODEL 204.0/ 3 

Shown vehicle with radio 

Fig 1: Identifying Rear Window Remove/Install Components

Courtesy of MERCEDES-BENZ USA

Shown on vehicle with code (889) Keyless Go 

Fig 2: Identifying Rear Window Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Removing
	Notes on remove/install rear window		AH67.20-P-2000-01T
1	Prepare 1-component adhesive cartridge	Heating time is approx. 60 minutes.	AR67.10-P-1000-12CW
		Intermediate piece Cartridge preheater, cartridge gun	Fig 3
		Repair kit	*BR00.45-Z-1089-02A
2	Remove center head restraint in rear	Model 204.0
3	Remove paneling on left C-pillar	Model 204.0	AR68.30-P-4490CW
		Model 204.3	AR68.30-P-4490EC
4	Disconnect electrical connector (3) from rear window (1)
5	Disconnect electrical connector (2) from rear window (1) and electrical connector (4) from antenna amplifier 1, rear window (A2/71)	On vehicles with radio or COMAND
6	Remove paneling on right C-pillar	Model 204.0	AR68.30-P-4490CW
		Model 204.3	AR68.30-P-4490EC
7	Disconnect electrical connector (5) from rear window (1)
8	Disconnect electrical connector (6) from rear window (1) and electrical connector (7) from antenna amplifier TV 1 and DAB Band III (A94/1)	On vehicles with radio or COMAND
9	Mask off areas around rear window (1) with suitable adhesive tape	Masking prevents damaging vehicle paintwork in repair area.
	Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
10	Cut out rear window (1) with Roll out 2004 window removal tool and remove.	Aid of helper is required to remove rear-end window (1) from body flange. Suction lifting device Roll out 2004 window removal tool	AR67.10-P-1000-11SX
11	Unclip contact carrier top section (10) from contact carrier bottom section (9).	The contact carrier top section (10) is damaged when cutting out the rear window (1).
12	Unclip contact carrier top section (10) from contact carrier bottom section (8).	On vehicles with code (889) Keyless go The contact carrier top section (10) is damaged when cutting out the rear window (1).
	Install
13	Prepare body flange for installation of window		AR67.20-P-2000-09CW
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls. Wet and dry vacuum cleaner	AH98.00-P-9408-06A
		Repair kit	*BR00.45-Z-1089-02A
		Touch-up pencil	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
14	Align rear wall window (1) in body opening	Aid of helper required.	AR67.20-P-2000-04CW
		Distance between top edge of rear window and transition between rabbet and rear edge of roof	*BE67.20-P-1001-01L
		Feeler gauge Suction lifting device	Fig 4
15	Prepare rear wall window (1) for installation	The gluing area on the rear-end window (1) must be absolutely free of dust and grease to prevent paint adhesion problem of the adhesive material when glazing.	AR67.10-P-1000-03CW
		Repair kit	*BR00.45-Z-1089-02A
16	Clip new contact carrier top section (10) into contact carrier bottom section (9).
17	Clip new contact carrier top section (10) into contact carrier bottom section (8).	On vehicles with code (889) Keyless go
18	Open driver-side window	The side window in the driver door must be opened during the curing time to prevent the rear-end window (1) from being pressed out by the air when the doors are closed.
19	Apply adhesive material	Install rear-end window (1) on body flange within 10 minutes after applying glue, otherwise adhesive force of glue starts to decrease. Uniformly apply adhesive bead at a height of approx. 13 mm. Cartridge gun	AR67.20-P-2000-08CW
		Repair kit	*BR00.45-Z-1089-02A
20	Install rear window (1) and fasten with suitable adhesive tape.	Aid of helper required. Suction lifting device	AR67.20-P-2000-05CW
21	Connect electrical connector (2) to rear window (1) and electrical connector (4) to antenna amplifier 1, rear window (A2/71)	On vehicles with radio or COMAND
22	Connect electrical connector (3) to rear window (1)
23	Install paneling on left C-pillar	Model 204.0	AR68.30-P-4490CW
		Model 204.3	AR68.30-P-4490EC
24	Connect electrical connector (6) to rear window (1) and electrical connector (7) to antenna amplifier TV 1 and DAB Band III (A94/1)	On vehicles with radio or COMAND
25	Connect electrical connector (5) to rear window (1)
26	Install paneling on right C-pillar	Model 204.0	AR68.30-P-4490CW
		Model 204.3	AR68.30-P-4490EC
27	Clean rear-end window (1), adjacent painted parts and interior compartment	Cleaner	*BR00.45-Z-1007-04A
28	Install center head restraint in rear	Model 204.0

Fig 3: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA