Separate top front longitudinal member - AR62.20-P-1286-01V
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
The following steps apply for the left side of the front upper longitudinal member (1) and should be performed on the right side in the same manner when damaged.
- Expose spot welds on front upper longitudinal member (1) (areas A, B, C, D and E).
- Cut spot welds out of upper longitudinal member (1) with
Vario Drill spot weld milling cutter or
- Cut spot welds out of front upper longitudinal member (1) with
spot weld milling cutter (areas B, C and E).
- Drill dia. 6.5 mm spot welds in front upper longitudinal member (1) (area D).
- Remove front upper longitudinal member (1).
- Sand connection surfaces down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
- Remove grinding and drilling chips with wet/dry vacuum cleaner.
- Coat insides of spot weld flanges with zinc dust paint.