Completely install front cross member - AR62.30-P-1300-11V

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1038-02A	Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WH58.30-Z-1003-29A	Hand riveter

WORKSHOP EQUIPMENT

WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1003-14A	Blind rivet tool

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1018-07A	Primer spray can with repair kit	A 000 986 32 50
BR00.45-Z-1001-13A	Rivet	A 003 990 35 97

Fig 1: Identifying Areas For Drilling Rivet Holes In Front Cross Member And Center Support

Courtesy of MERCEDES-BENZ USA

1. Install front cross member (2) with center support (3) fit and fasten with straightening tool and clamping pliers.
2. Drill dia. 6.5 mm rivet holes in front cross member (2) and center support (3) (areas A, B, C, D and E).
3. Remove front cross member (2) and center support (3).
4. Deburr rivet holes on both sides
5. Apply primer to inside of rivet connections
6. Install front cross member (2) with center support (3), fit and fasten with straightening tool, manual temporary fastener and clamping pliers.
7. Weld in front cross member (2) and center support (3) with (areas F, G, H, I, J and K).
8. Clean spot welds with round wire brush (areas G, H, I, J and K).
9. Coat inside of spot welding flanges with zinc dust paint.
   Fig 2: Identifying Spot Welding Areas

   Courtesy of MERCEDES-BENZ USA
   Fig 3: Identifying Areas For Riveting Front Cross Member And Center Support

   Courtesy of MERCEDES-BENZ USA
10. Rivet front cross member (2) and center support (3) with Polygrip flat/round head rivet, 6.4 x 14 (areas A, B, C, D and E).
    Fig 4: Identifying Welding Areas On Front Cross Member Cover

    Courtesy of MERCEDES-BENZ USA
11. Install front cross member cover (1) in front cross member (2), fit and fasten with clamping pliers.
12. Weld in front cross member cover (1) with front cross member (2) with (areas L and M).
13. Remove straightening tool.
14. Remove grinding and drilling chips with wet/dry vacuum cleaner.
15. Remove mounted tools