Partially separate front longitudinal member - AR62.20-P-1255-01V
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM) |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Mark separation lines on front longitudinal member (1) (areas A and B).
- Cut front longitudinal member (1) along separation lines with body saw (areas A and B).
Do not damage sheet metal panels below.
- Expose spot welds on front longitudinal member (1) spot welds (areas C and D).
- Cut spot welds out on front longitudinal member (1) with
spot weld milling cutter or
Vario drill spot weld milling cutter (areas C and D).
- Partially remove damaged front longitudinal member (1).
Dimensions:
- Sand connection surfaces down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
- Remove grinding and drilling chips with wet/dry vacuum cleaner.
- Coat insides of spot weld flanges with zinc dust paint.