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Home >> Mercedes Benz >> 2008 >> SLK350 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall >> Testing & Repair >> Partially replace front cross member - AR62.30-P-1350V >> Partially prepare front cross member - AR62.30-P-1350-05V

Partially prepare front cross member - AR62.30-P-1350-05V

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Areas For Marking Cutting Lines On Front Cross Member And On Front Cross Member Cover Panel
G05027994Courtesy of MERCEDES-BENZ USA
  1. Mark cutting lines on front cross member and on front cross member cover panel (areas A and B).

    IMPORTANT Take separation points from vehicle

  2. Cut separation points on front cross member and on front cross member cover panel with body saw (areas A and B).
    Fig 2: Identifying Shaded Areas
    G05027995Courtesy of MERCEDES-BENZ USA
  3. Brush connection surfaces down to bare metal in shaded areas.

    IMPORTANT Grind spot welding flange down to bare metal on both sides

  4. Coat insides of spot weld flanges with zinc dust paint.