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Remove/install transmission - AR26.10-P-0020V

TRANSMISSION 716.631 in MODEL 171.442 with ENGINE 271.944 

TRANSMISSION 716.669 in MODEL 171.454 with ENGINE 272.942 

TRANSMISSION 716.664 in MODEL 171.456 with ENGINE 272.963 

Fig 1: Identifying Transmission Components (Shown On Model 171.442)
G05027222Courtesy of MERCEDES-BENZ USA

Shown on model 171.442 

MODIFICATION NOTES

4.1.06 Oil drain screw on transmission Transmission 716.6 *BA26.40-P-1004-01C 
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. -
NOTES Notes on self-locking nuts and bolts   -
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  with caustic burns to eyes and skin from battery electrolyte or from handling damaged lead-acid batteries No fire, sparks, open flames or smoking.
Wear acid-resistant gloves, clothing and goggles. Only pour battery acid into suitable and appropriately marked containers.
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1 Disconnect ground line from battery   -
NOTES Notes on battery   AH54.10-P-0001-01A
2 Raise vehicle   -
3 Remove rear part section of engine compartment paneling   AR61.20-P-1105V
4 Disconnect electrical connector from backup lamp switch (S16/2)    
5.1 Remove heated O2 sensors Model 171.454/ 456 AR07.52-P-5303VA
6 Detach center shifter console and shift rod on transmission   AR26.60-P-0600-02V 
  Detach catalytic converter bracket (2) from transmission (1) and from catalytic converter Model 171 with engine 271 *BA49.10-P-1011-01K 
*BA49.10-P-1010-01K 
7 Support transmission (1) with COMMERCIALLY AVAILABLE TOOLS transmission jack and COMMERCIALLY AVAILABLE TOOLS transmission platform and strap down COMMERCIALLY AVAILABLE TOOLS Transmission platform,  
  Unscrew bolts (8, 9) and remove engine crossmember (3) with rear engine mount (4) Model 171 Nm *BA22.10-P-1003-01O 
*BA22.10-P-1008-01O 
  Mark position of propeller shaft relative to transmission (1) and propeller shaft    
  Detach front flex disk (5) from transmission (1) The front flex disk (5) remains on the propeller shaft.
Installation: Note markings of installation position. Check the front flex disk (5) for wear and damage; replace if necessary.
If the fitting sleeves are jammed in the front flex disk (5):
Loosen fitting sleeves of front flex disk (5).
*BA41.10-P-1001-01A 
AR41.10-P-0050-09V
WF58.50-P-4110-01A
  Detach center shifter console and shift rod from transmission (1)   AR26.60-P-0600-02V 
  Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.
Disconnect connector (6) for clutch actuation
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AH42.50-P-0001-01A
12 Lower the transmission (1) at the output end by approx. 100 mm    
13 Remove bolts (1a) and remove transmission (1) downwards at an angle TORQUE SPECIFICATION *BA26.10-P-1001-01C 
INSPECT Checking     
14 Check central clutch operator (7) Check for leaks, wear and damage, if necessary:
↓
 
    Replace central clutch operator (7). AR26.40-P-0345V 
15 Check pilot bearing in flywheel Check for wear and damage, if necessary: ↓  
    Replace flywheel. AR03.30-P-8001V
16 Check clutch Check for wear and damage, if necessary: ↓  
    Remove clutch. AR25.10-P-0050V
18 Install in the reverse order    
19 Inspect transmission oil level IMPORTANT Carry out oil level measurement with slanted hexagon socket wrench. Correct oil level = 10 mm below the bottom edge of the filler opening.  
    FLUID SPECIFICATION *BF26.10-P-1001-01C 
    TORQUE SPECIFICATION Oil drain screw to transmission *BA26.40-P-1004-01C 
    TORQUE SPECIFICATION Oil filler plug to transmission *BA26.40-P-1003-01C 
20 Bleed clutch operating system   AR25.20-P-0070V
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS TIGHTENING TORQUES

Number Designation ENGINE 271 in MODEL 171
BA22.10-P-1003-01O Screw/bolt, rear engine crossmember to body 50 Nm
CLUTCH OPERATING SYSTEM TIGHTENING TORQUES

Number Designation TRANSMISSION 711.6
BA25.20-P-1002-01B Union nut for clutch operating system line on hose 16 Nm
TRANSMISSION TO ENGINE BOLT TIGHTENING TORQUE

Number Designation Specification
BA26.10-P-1001-01C Bolt, transmission to engine (transmission 716.6) 40 Nm
BA26.10-P-1001-01F Bolt, transmission to engine (transmission 711.65 39 Nm
OIL FILLER PLUG AND SCREW TIGHTENING TORQUE

Number Designation Transmission 716.6
BA26.40-P-1003-01C Oil filler screw Nm 35
OIL FILLER SCREW TO TRANSMISSION HOUSING (THREAD OILED) TIGHTENING TORQUE

Number Designation TRANSMISSION 711.64/65 TRANSMISSION 711.67
BA26.40-P-1005-01E Oil filler screw to transmission housing (thread oiled) 35 Nm 33 Nm
EXHAUST SYSTEM TIGHTENING TORQUE

Number Designation ENGINE 271 in MODEL 171
BA49.10-P-1010-01K Bolt connecting exhaust manifold with catalytic converter to bracket 20 Nm
BA49.10-P-1011-01K Bolt, catalytic converter bracket to transmission 40 Nm
BA49.10-P-1014-01AI Bolt, exhaust system bracket to transmission 25 Nm
BA49.10-P-1015-01AI Bolt, exhaust system bracket to exhaust flange 35 Nm
FLUID CAPACITY

Number Designation Transmission 716.60/62/630/631/632/633/634/635/636/638 Transmission 716.640/641/64 4/646/649, 716.653/654/65 5/656/657/66/67
*BF26.10-P-1001-01C  Gear oil Filling capacity Liters 1.2 1.5
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Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)
G05027223Courtesy of MERCEDES-BENZ USA