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Install outer rear wheelhouse - AR63.10-P-0670-06V

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 171
BE60.00-P-1002-01L Gap dimension Front door to rear fender Dimension "P" mm 3.0 (+0.8)
For figure, see AR60.00-P-0700-01V
BE60.00-P-1003-01L Gap dimension Trunk lid to rear fender Dimension "F" mm 3.5 (+1.5)
Trunk lid to taillamp Dimension "M" mm 4.0 (+1.6/-0.5)
Trunk lid to bumper Dimension "V" mm 5.0 (+1.5/-1.0)
Rear fender to taillamp Dimension "U" mm 2.5 (± 0.5)
Trunk lid tip to rear fender Dimension "E" mm 5.0 (+1.5)
For figure, see AR60.00-P-0700-01V
BE60.00-P-1004-01L Gap dimension Fuel filler flap Dimension "K" mm 3.0 (± 0.5)
For figure, see AR60.00-P-0700-01V
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G05028052Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Protective Sleeve (129 589 00 98 00)
G05028053Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1031-02A C-clamp
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1001-05A Two-post lifting platform
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Install outer rear wheelhouse, rear fender, tubular frame, trunk lid, taillamps, rubber seal, striker eye and fit
  2. Check and adjust gaps: Front door to rear fender (P) Trunk lid to rear fender (F) Trunk lid to taillamp (M) Rear fender to taillamp (U) Fuel filler flap (K)

    IMPORTANTSPECIAL TOOL Use feeler gauge.

  3. Fasten outer rear wheelhouse with clamping pliers
  4. Remove rear fender, tubular frame, trunk lid, taillamps, rubber seal, striker eye.
    Fig 3: Identifying Adjustment Gaps
    G05028054Courtesy of MERCEDES-BENZ USA
  5. Weld in outer rear wheelhouse (1) with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A and B).
  6. Weld in outer rear wheelhouse (1) with SHIELDED GAS SEAM WELD (area C).
    Fig 4: Identifying Welding Areas On Outer Rear Wheelhouse
    G05028055Courtesy of MERCEDES-BENZ USA