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Remove rear outer wheelhouse - AR63.10-P-0660-01VA

Fig 1: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G05028034Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 rpm)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Expose spot welds on rear wheelhouse (1) (areas A, B and C).
  2. Cut spot welds out on rear wheelhouse (1) with SPECIAL TOOL spot weld milling cutter (areas A, B and C).
    Fig 2: Identifying Welding Areas On Rear Wheelhouse
    G05028035Courtesy of MERCEDES-BENZ USA
  3. Sand connection surfaces down to bare metal in shaded areas.

    IMPORTANT Sand spot weld flanges down to bare metal on both sides.

  4. Remove grinding and drilling chips with wet/dry vacuum cleaner.
  5. Coat insides of spot weld flanges with zinc dust paint.
    Fig 3: Identifying Shaded Areas
    G05028036Courtesy of MERCEDES-BENZ USA