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Remove/install throttle valve actuator - AR07.61-P-1401QK

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ENGINE 271.940 in MODELS 203.042 /242 /742, 209.342 /442 

ENGINE 271.941 in MODELS 211.042 /242 

ENGINE 271.946 in MODELS 203.046 /246 /746 

ENGINE 271.948 in MODELS 203.040 /240 /740 

ENGINE 271.942 in MODELS 203.043 /243 /743, 209.343 

ENGINE 271.921 in MODEL 203.730 

ENGINE 271.955 in MODELS 209.341 /441 

ENGINE 271.956 in MODELS 211.041 /241 

Shown on model 209 

Fig 1: Identifying Intake Air Duct, Pressure Connection Fitting, Connector And Throttle Valve Actuator - Shown On Model 209
G04737024
MODIFICATION NOTES

16.6.04 Disconnect/connect ground line on battery    
REMOVINGINSTALLING Remove/install    
1 Open engine hood Model 203 AR88.40-P-1000P
    Model 209 AR88.40-P-1000Q
    Model 211 AR88.40-P-1000T
2 Remove Intake air line (2)    
3.1 Remove pressure connection (3) to throttle valve actuator (M16/6) Model 203, 209  
    IMPORTANTInstallation:  Do not apply grease to openings of the pressure connection (3). The pressure buildup by the compressor would loosen the pressure connection (3) from the throttle valve actuator (M16/6)  
3.2 Release pressure connection (3) from throttle valve actuator (M16/6) Model 211  
    IMPORTANTInstallation:  Do not apply grease to the openings of the pressure connection (3). The pressure buildup by the compressor would loosen the pressure connection (3) from the throttle valve actuator (M16/6)  
4 Detach vacuum line of purge valve at throttle valve actuator (M16/6) Model 203, 209  
5 Remove plug (4) from throttle valve actuator (M16/6)    
6 Remove bolts (1) TORQUE SPECIFICATION *BA30.20-P-1002-01C 
7 Remove throttle valve actuator (M16/6) NOTESInstallation:  Observe leading guides, otherwise leaks may occur.  
8 Install in the reverse order    
9 Read out fault memory and erase IMPORTANT Stored faults which may be caused by assembly work, test work, removed lines or a simulation, must be processed and erased in the fault memories after completing the work.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
    STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
TORQUE SPECIFICATION ELECTRONIC ACCELERATOR PEDAL ACTUATOR

Number Designation Engine 271
BA30.20-P-1002-01C Bolt, throttle valve actuator to intake manifold Nm 9
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00