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Install spare wheel recess and weld in - AR64.20-P-1200-04R

Fig 1: Identifying Welding Bead Trap (230 589 01 98 00)
G05074635Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Protective Mat (230 589 00 98 00)
G05074636Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WH58.30-Z-1001-40A Tarp (fire-resistant)
WORKSHOP EQUIPMENT

WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1002-13A Polygrip countersunk head rivet, 6.4 x 1 4 A 003 990 86 97 05
BR00.45-Z-1001-13A Rivet A 003 990 35 97
  1. Install spare wheel recess and fasten with clamping pliers.
  2. Drill rivet holes with dia. 6.5 mm bit (areas J and K).

    IMPORTANT After every 3rd hole Set screw-clamp grip.

  3. Countersink rivet holes (area J).
  4. Remove spare wheel recess
  5. Deburr all rivet holes on both sides.
  6. Coat rivet and spot welding flange with zinc dust paint.
  7. Drill dia. 6.5 mm rivet holes from bottom (area M).
    Fig 3: Identifying Rivet Holes Area
    G05074637Courtesy of MERCEDES-BENZ USA
    Fig 4: Identifying Polygrip Flat Head Rivets Areas
    G05074638Courtesy of MERCEDES-BENZ USA
  8. Install spare wheel recess and fasten with clamping pliers and screw-on clamping gripper.
  9. Rivet spare wheel recess with 6.4 dia. x 14 mm Polygrip countersunk rivets (area J).
  10. Rivet outer A-pillar with 6.4 dia. x 14 mm Polygrip flat head rivets (areas M and K).
  11. Weld in spare wheel recess with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas O and P).